Investigation of hydride rim effect on failure of Zircaloy-4 cladding with tube burst test

Nagase, Fumihisa ; Fuketa, Toyoshi

Tube burst tests have been performed with artificially hydrided Zircaloy-4 specimens at room temperature and at 620 K. Pressurization rate was increased to a maximum of 3.4 GPa/s in order to simulate rapid PCMI that occurs in high burnup fuel rods during a pulse-irradiation in the NSRR. Hydrogen content in the specimens ranged from 150 to 1050 ppm. Hydrides were accumulated in the cladding periphery and formed "hydride rim" as observed in high burnup PWR fuel claddings. The hydrided cladding tubes failed with an axial crack at the room temperature tests. Brittle fracture appeared in the hydride rim, and failure morphology was similar to that observed in the NSRR experiments. The hydrides rim obviously reduced burst pressure and residual hoop strain at the tests. The residual hoop strain was very small even at 620 K when thickness of the hydride rim exceeded 18% of cladding thickness. The present result accordingly indicates an important role of the hydrides layer in high burnup fuel rod failure under RIA conditions.