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Report No.
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Development of resistance welding process; Manufacture of test specimens for ODS steel strength evaluation

Endo, Hideo; Seki, Masayuki; not registered; not registered; not registered

(1)Outline of examination. Various test specimens were made to evaluate and confirm the weld strength properties of the oxide dispersion strengthened (ODS) cladding tube material (martensitic and ferritic steel), which had been manufactured in JFY 1997. The examination consisted of tensile tests (RT,650$$^{circ}$$C, 700$$^{circ}$$C, 800$$^{circ}$$C), internal pressure creep tests, internal pressure burst tests, and a rapid heating burst tests. (2)Examination results. The results of the tensile tests are as follows: (ferritic and martensitic) (a)All test specimens from RT to 700$$^{circ}$$C failed in the tube. The weld zones had not failed. (b)The test specimens at 800$$^{circ}$$C failed in the weld zones. There was little elongation. (ferritic) (a)The weld zone had fine grain structure and carbide precipitates. (martensitic) (a)Carbide had precipitated in the weld zone. From these results, the strength of weld zone decreased extremely at temperatures exceeding the endurance limit (700$$^{circ}$$C) All of the internal pressure burst test specimens and the rapid heating burst test specimens failed in the tube and not the weld zone. (3)The quality assurance method of the test specimens. The weld reliability of the test specimens were confirmed by the process control of the welding conditions, by using control test specimens, and ultrasonic testing. Confirmation of the process control of the welding conditions; current wave, the voltage waveform, the accelerogram, and the displacement ripple in the welding process was recorded to assure an abnormal value had not occurred. (Process control of welding condition) The results the current waveform, voltage waveform, accelerogram, and the displacement waveform were excellent. (test specimens) The weld joint was excellent based on metallography examination. (Ultrasonic testing) The length of the weld joint was measured and found to be adequate. The reliability the weld joint can be assured by using the above-mentioned method.

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