Long-term durability test of acid recovery evaporators made of Ti-5% Ta aIloy and zirconium

not registered ; Fujisaku, Kazuhiko*; not registered; not registered; Koyama, Tomozo

Mock-ups of acid recovery evaporators which are made of Ti-5% Ta alloy and Zr were tested under inactive condition for forty thousands hours to improve a corrosion resistance of acid recovery evaporator in Tokai reprocessing plant (TRP). The mock-up unit was designed and produced referring to the specification of acid recovery evaporator in TRP and the evaporation performance of the mock-up was 1/27 of TRP. A long-term durability of both evaporators was demonstrated by results of operation data, evaporation performance and corrosion resistance. The mock-up unit did not suffer from any trouble during the running test and the operation data such as temperature, flow, concentrations of nitric acid and metal ions were fairly stable within standard condition. As for the corrosion resistance, cracks and local corrosion such as intergranular attack were not observed on both evaporators after the running test, and a corrosion of weld was not selective. The average corrosion rates at measuring points were less than 0.1mm/yr, respectively, however, thickness of the Ti-5% Ta alloy evaporator was slightly reduced at all points of vapor phase region. In addition, from the result by test coupon, it is found that both materials have low susceptibility to stress corrosion cracking in this environment. The destructive inspection showed that the mechanical properties of both materials were not degraded during the running test. Finally, the total running time of the mock-up unit is much more than a maximum running time of acid recovery evaporator made of stainless steel in TRP (nearly 15,000 hours). On the basis of the test results, an excellent durability of Ti-5% Ta alloy and Zr evaporators under was successfully demonstrated throughout the mock-up test from an engineering perspective.