Vane machining by the ball-end-mill for the new RFQ in the J-PARC linac

Morishita, Takatoshi  ; Kondo, Yasuhiro   ; Hasegawa, Kazuo; Kawamata, Hiroshi*; Naito, Fujio*; Yoshioka, Masakazu*; Matsumoto, Hiroshi*; Hori, Yoichiro*; Saito, Yoshio*; Baba, Hiroshi*

The fabrication of a new RFQ has been started in the J-PARC linac. The RFQ cavity is divided by three unit tanks in the longitudinal direction. The unit tank consists of two major vanes and two minor vanes, those will be brazed together. To reduce the costs and periods to develop the special formed bite for the modulation machining, a numerical controlled machining using a conventional ball-end-mill was adopted for the vane modulation cutting instead of the wheel shape cutter. The dimension accuracy was confirmed by cutting test pieces. Moreover, the obtained surface seems smooth enough for the operation. Results of the ball-end-mill machining for the vanes are described.