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Report No.
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Development of ITER TF coil in Japan

Koizumi, Norikiyo; Matsui, Kunihiro; Hemmi, Tsutomu; Takano, Katsutoshi; Chida, Yutaka; Iguchi, Masahide; Nakajima, Hideo; Shimada, Mamoru*; Osemochi, Koichi*; Makino, Yoshinobu*; Nagamoto, Yoshifumi*; Ezaki, Koichi*

JAEA started sub- and full-scale trials to qualify and optimize manufacturing procedure of ITER TF coil from March, 2009. As major outcome of these trials, automatic winding system with accuracy in conductor length measurement of 0.01% has been established and the elongation of the conductor length due to heat treatment was measured to be 0.06%. To confirm validity of these outcomes, the authors carried out winding of a one-third scale dummy double pancake (DP), followed by its insulation and impregnation trial, and, in addition, heat treatment of one-third scale DP with real a TF conductor. The details about these trials are described in the other paper. The authors also performed trial manufacture of full scale RP and CPs for dummy double pancake, which will be made in near future. The full scale RP is manufactured by machining 10 segments in parallel to shorten machining duration and joining each segment by welding. In our trial manufacture of the full scale RP, hot-rolled SS316LN plates are machined to a final dimension, namely without additional material, and these segments are laser-welded. From these trials, manufacturing procedure of a thick hot-roll SS316LN plate is qualified and machining procedure is established, while more optimization may be necessary to achieve the required schedule and cost.

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