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Numerical analysis of residual stress distribution on peening process

ピーニングプロセスにおける残留応力分布の数値解析

生島 一樹*; 柴原 正和*; 秋田 貢一; 鈴木 裕士; 諸岡 聡; 西川 聡*; 古川 敬*

Ikushima, Kazuki*; Shibahara, Masakazu*; Akita, Koichi; Suzuki, Hiroshi; Morooka, Satoshi; Nishikawa, Satoru*; Furukawa, Takashi*

本研究では、先ず、ショットピーニングプロセスにおける残留応力の挙動を予測するための解析手法を提案した。この手法ではショットの衝突時の荷重分布をモデル化し、さらに、理想化陽解法FEM解析手法(IEFEM)に基づく動的解析法と組み合わせた。提案した解析システムの解析精度は、ショット一発が衝突した際の応力分布をABAQUSによる解析結果と比較することで確認した。IEFEMを用いて熱弾塑性解析を実施し、配管のマルチパス溶接における溶接残留応力の解析を実施し、解析結果をX線回折による残留応力測定結果と比較し、両者がよく一致することを確認した。次いで、ショットピーニングによる溶接残留応力の変化を提案システムによって解析した。その結果、多量のショットを衝突した場合の残留応力は、解析と実験とでよく一致した。

In this study, first, an analysis method to predict the behaviour of residual stress distribution on shot peening process was proposed. In the proposed method, the load distribution on the collision of shots was modelled, and it was integrated with the dynamic analysis method based on the idealized explicit FEM (IEFEM). The accuracy of the proposed analysis system was confirmed by comparing the stress distribution on the collision of a single shot with the results analyzed by ABAQUS. The thermal elastic plastic analysis method using IEFEM was applied to the analysis of residual stress distribution of multi-pass welded pipe joint. The calculated residual stress distribution was compared with the measured residual stress distribution using X-ray diffraction (XRD). As a result, it was shown that the both welding residual distribution agree well with each other. Considering the calculated welding residual stress distribution, the modification of stress distribution due to shot peening was predicted by the proposed analysis system. As a result, the similar stress distribution with measurement by XRD was obtained in case that a large number of collisions are considered.

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