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Report No.
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The Accelerated corrosion of carbon steel in air-solution alternating condition

Otani, Kyohei   ; Tsukada, Takashi ; Terakado, Hiroshi*; Ebata, Koei*; Ueno, Fumiyoshi  

Inner components of the primary containment vessels (PCVs) in Fukushima Daiichi Nuclear Power Station was observed by remote-controlled robots and the observation showed that carbon steels of the PCVs wall above the contaminated water level was exposed to an air-solution alternating condition. Previous studies have reported that the corrosion rate of carbon steel is accelerated in case of the steel with thin water film exposed in air under the dry/wet condition. This suggests that the corrosion rate of carbon steel will be accelerated in the air-solution alternating condition. However, the corrosion rate of the steel on the corrosion tests which simulated the air-solution alternating condition has not been clarified. In the present study, a novel corrosion test of carbon steel which simulated the air-solution alternating condition was carried out. In order to simulate the alternating condition in the novel corrosion test, the carbon steel was alternately exposed to air and solution by rotating in a water tank which was not completely filled with solution. The surface observations showed that the rust layer formed on the steel after the tests in the alternating condition was thicker than that of the steel rotated always in solution. The mass loss measurements showed that the corrosion rate of carbon steel in the alternating condition was more than three times larger than that of the steel rotated always in solution. A thin water film was confirmed on the steel when the specimen exposed to the air during the tests. It has been reported that the mass transfer of dissolved oxygen to the carbon steel surface is accelerated in case of the carbon steel covered by a thin water film and corrosion of carbon steel is accelerated by the acceleration of oxygen reduction reaction (cathodic reaction). This suggests that the accelerated corrosion of the steel in the alternating condition would be caused by the thin water film on the steel during the tests.

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