Proposal of safe and secure maintenance method to realize long-term stable operation of electromagnet power supply

Ono, Ayato; Takayanagi, Tomohiro   ; Ueno, Tomoaki*; Horino, Koki*; Yamamoto, Kazami   ; Kinsho, Michikazu  

The 3-GeV rapid cycling synchrotron of Japan Proton Accelerator Research Complex (J-PARC) uses a large number of electromagnet power supplies in order to manipulate a high-intensity beam of 1 MW. These devices have been specially developed to meet the requirement to achieve acceleration of the 1-MW proton beams. State-of-the-art technologies are used to these devices. To achieve stable operation with few failures, and to prevent major troubles in the event of a failure, it is necessary to maintain the performance of the devices under the appropriate and accurate management strategy with an enough understanding of its characteristics. However, since the specification and function of each device is different respectively, and it is also produced by different manufacturer, we have to maintain adequately according to the structure, configuration and features of the apparatus. There are typically three major stages in the maintenance works. First, "Daily inspection" is constantly performed to monitor the status of the equipment during operation and check for any errors or abnormalities. Second, "Routine maintenance" is carried out weekly, monthly, or yearly to fix the errors, or to replace the parts that are deteriorated. Third, "Troubleshooting" is conducted to recover from sudden failures. In this report, we will introduce the specific contents of "Routine maintenance", "Daily inspection", and "trouble case" based on the experiences of the electromagnet power supply group. In particular, we will report the work management methods, including ideas for facilitating recovery work. We will also summarize the important points of a matter that does not depend on the configuration, structure, and characteristics of the equipment.