Ultrasonic analysis of columnar crystal propagation echo in acoustically anisotropic weld metals; Targeting intergranular cracking of stainless-steel piping in pressurized water reactor primary system "FY2024 Nuclear Regulation Research Technology Infrastructure Construction Project Subsidy 'The Grant to Establish Technology Bases for Enhancement of Nuclear Regulation Research'"

Matsui, Tetsuya; Shimodaira, Masaki ; Yamaguchi, Yoshihito ; Toyama, Takeshi; Katsuyama, Jinya  

The JAEA Safety Research Center has been conducting fundamental research on advanced inspection and structural integrity assessment technologies since FY2024, including the development of a machine-learning-based ultrasonic flaw detection method using an ultrasonic simulator. To assess the simulator's applicability, phased array ultrasonic testing (PAUT) results produced by the simulator were compared with actual measurement data. Due to limited publicly available datasets, an intergranular crack in the pressurizer spray line piping of Kansai Electric Power Co. Inc.'s Ohi Nuclear Power Station Unit 3 was selected as the reference case. PAUT linear scanning analysis at a 45 incident angle detected the crack's corner and edge echoes. Strong columnar-crystal propagation echoes were also observed within the weld metal, with their intensity showing dependence on the symmetric axis angle. Analysis at a 31 incident angle similarly identified strong columnar-crystal propagation echoes, which connected to the crack's corner echoes and propagated into the weld region. These results align with actual measurements, indicating that the observed weld-metal echoes are likely attributable to columnar-crystal propagation.