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Journal Articles

Estimating the corrosion rate of stainless steel R-SUS304ULC in nitric acid media under concentrating operation

Irisawa, Eriko; Kato, Chiaki

Journal of Nuclear Materials, 591, p.154914_1 - 154914_10, 2024/04

 Times Cited Count:0 Percentile:0.05(Materials Science, Multidisciplinary)

The amount of corrosion of austenitic stainless-steel R-SUS304ULC was evaluated considering the changes in solution composition and boiling during actual concentration operations. Austenitic stainless-steel R-SUS304ULC is the structural material of the highly radioactive liquid waste concentrator in Japanese spent fuel reprocessing plant, which treats highly corrosive nitric acid solutions during enrichment operations. The study results show that it is necessary to focus on nitric acid concentrations, oxidizing metal ion concentrations, and decompression boiling as factors that accelerate the corrosion rate of stainless steel because of cathodic reaction activation.

JAEA Reports

Development of a test method for electrochemical measurements of stainless steel in nitric acid solution containing neptunium-237 under gamma-ray irradiation

Yamashita, Naoki; Irisawa, Eriko; Kato, Chiaki; Sano, Naruto; Tagami, Susumu

JAEA-Technology 2022-035, 29 Pages, 2023/03

JAEA-Technology-2022-035.pdf:2.54MB

In the treatment process of the current commercial reprocessing plant (Rokkasho Reprocessing Plant), the high-level liquid waste concentrator is the equipment that treats the most corrosive solution. In the high-level liquid waste concentrator, the extracted liquid waste after separation of uranium and plutonium is heated, concentrated, and reduced in volume. Therefore, the amount of gamma- rays emitted from fission products and the concentration of corrosive metal ion species such as neptunium-237 ($$^{237}$$Np) are the highest in the reprocessing process, and the amount of corrosion in the high-level liquid waste concentrate canner is expected to be large. In this study, in order to clarify the effect of gamma-rays on the corrosion reaction of stainless steel in nitric acid solutions containing $$^{237}$$Np from the electrochemical viewpoint, the corrosion test apparatus for heat transfer surfaces in an airtight concrete cell at the Waste Safety TEsting Facility (WASTEF) of Nuclear Science Research Institute was modified to enable electrochemical measurements under gamma-ray irradiation. The effect of gamma-rays on the corrosion reaction taking place on the stainless steel surface was discussed from the electrochemical test results obtained. As a result, changes in the immersion potentials of stainless steel and the polarization curves due to chemical species caused by radiolysis of gamma-ray irradiation were confirmed.

Journal Articles

Polarization characteristics and evaluation of corrosion rate of stainless steel in nitric acid solution containing $$^{237}$$Np

Irisawa, Eriko; Kato, Chiaki; Yamashita, Naoki; Sano, Naruto

Zairyo To Kankyo, 71(3), p.70 - 74, 2022/03

In order to evaluate the corrosion of stainless steels used in spent nuclear fuel reprocessing facilities, the immersion corrosion tests and polarization measurements were performed using R-SUS304ULC stainless steel in nitric acid solution containing a kind of radionuclides, $$^{237}$$Np. At temperatures above 328 K, the corrosion potential was higher than that in nitric acid solution and was near the transpassive region. From the comparison between the corrosion amount calculated by the immersion corrosion tests and the polarization resistance, the values of $$k$$=0.018-0.025 V were obtained as a conversion factor, and the possibility of calculating the corrosion amount from the electrochemical measurement was examined.

Journal Articles

Modelling of intergranular corrosion using cellular automata, 1; Characteristics and corrosion rates of stainless steels in modified nuclear reprocessing solution

Yamamoto, Masahiro; Irisawa, Eriko; Igarashi, Takahiro; Komatsu, Atsushi; Kato, Chiaki; Ueno, Fumiyoshi

Proceedings of Annual Congress of the European Federation of Corrosion (EUROCORR 2019) (Internet), 5 Pages, 2019/09

Intergranular corrosion phenomena were analysed using modified reprocessing solution. The data indicated that corrosion rates increased with time at the initial stage, and these stayed at constant value. Intergranular corrosion propagated at grain boundary in the initial stage and then attacked whole grain boundary causing drop out of grains. Corrosion rates of steady state were sum of intergranular corrosion amounts and weight losses of dropped grains. Surface appearances and cross sections of corroded samples were analyzed. The results indicated that the initial stage of intergranular corrosion was characterized by the ratio of corrosion rates between grain boundary and matrix. These ratios differed from individual grain boundaries. Total corrosion rates were affected by the distribution of these ratios. These data were based on the numerical modelling of intergranular corrosion using cellular automata. And also, calculated results were compared with these analytical data.

Journal Articles

Effect of re-oxidation rate of additive cations on corrosion rate of stainless steel in boiling nitric acid solution

Irisawa, Eriko; Yamamoto, Masahiro; Kato, Chiaki; Motooka, Takafumi; Ban, Yasutoshi

Journal of Nuclear Science and Technology, 56(4), p.337 - 344, 2019/04

 Times Cited Count:6 Percentile:54.32(Nuclear Science & Technology)

Journal Articles

Oxidation characteristics of lead-alloy coolants in air ingress accident

Kondo, Masatoshi*; Okubo, Nariaki; Irisawa, Eriko; Komatsu, Atsushi; Ishikawa, Norito; Tanaka, Teruya*

Energy Procedia, 131, p.386 - 394, 2017/12

 Times Cited Count:6 Percentile:95.04(Energy & Fuels)

The chemical behaviors of lead (Pb) based coolants in the air ingress accident of fast reactors were investigated by means of the thermodynamic considerations and the static oxidation experiments for Pb alloys at various chemical compositions. The results of the static oxidation tests for lead-bismuth (Pb-Bi) alloys indicated that Pb was depleted from the alloy due to the preferential formation of PbO in air at 773K. Pb-Bi oxide and Bi$$_{2}$$O$$_{3}$$ were formed after the enrichment of Bi in the alloys due to the Pb depletion. The oxidation rates of the alloys were much larger than that of the steels, and became larger with higher Pb concentration in the alloys. The compatibility of Pb-Bi alloys with stainless steel was worse when the Pb concentration in the alloys became low, since the dissolution type corrosion was promoted by the Bi composition in the alloy. The Pb-Li alloys were oxidized as they formed Li$$_{2}$$PbO$$_{3}$$ and Li$$_{2}$$CO$$_{3}$$. Then, Li was depleted from the alloy.

Journal Articles

Effect of oxidizing metallic ions on corrosion of stainless steel during concentration process simulating High-level Activity Liquid Waste (HALW) concentrator

Irisawa, Eriko; Kato, Chiaki; Kamoshida, Michio*; Hakamatsuka, Yasuyuki*; Ueno, Fumiyoshi; Yamamoto, Masahiro

Proceedings of European Corrosion Congress 2017 (EUROCORR 2017) and 20th ICC & Process Safety Congress 2017 (USB Flash Drive), 9 Pages, 2017/09

Journal Articles

Development of metal corrosion testing method simulating equipment of reprocessing of spent nuclear fuels

Matsueda, Makoto; Irisawa, Eriko; Kato, Chiaki; Matsui, Hiroki

Proceedings of 54th Annual Meeting of Hot Laboratories and Remote Handling (HOTLAB 2017) (Internet), 4 Pages, 2017/00

In the PUREX method, spent fuels are dissolved with nitric acid media. The reprocessing solution containing Fission Products derived from spent fuels is very corrosive to metal materials, the corrosion problem often appears on the surface stainless steel devices. The oxidizing metal ions such as Ruthenium (Ru) and Neptunium (Np) in the process solution is the key reason for severe corrosion of stainless steel. In order to obtain the corrosion rate of stainless steel, we installed the corrosion test apparatus inside an airtight concrete cell in a hot laboratory (the WAste Safety TEsting Facility (WASTEF) of the Japan Atomic Energy Agency), and performed the corrosion tests of stainless steel in the heated nitric acid solution containing Np. The corrosion tests were performed in the temperature range from room temperature to boiling point for 500 hours per batch. The results show that the presence of Np accelerate the stainless steel corrosion in the nitric acid solution.

Journal Articles

Effect of boiling of nitric acid solution on corrosion of Stainless steel-made concentrator in reduced pressure

Ueno, Fumiyoshi; Irisawa, Eriko; Kato, Chiaki; Igarashi, Takahiro; Yamamoto, Masahiro; Abe, Hitoshi

Proceedings of European Corrosion Congress 2016 (EUROCORR 2016) (USB Flash Drive), 7 Pages, 2016/09

In this study, we focused on the effect of the boiling of nitric acid solution on the corrosion of a stainless steel-made concentrator in reduced pressure in fuel reprocessing plant. In order to perform the simulation test in a non-radioactive condition, nitric acid solution with the addition of vanadium as an oxidizing metal ion were used. Corrosion tests were carried out under the conditions of boiling at reduced pressure, and of non-boiling at normal pressure and several temperatures. As a result, corrosion was accelerated by the solution boiling while it was not by non-boiling at the same temperature. It was found also that the temperature dependence of corrosion rate is the same in the both conditions of boiling and non-boiling. The corrosion accelerating effect will be discussed on the basis of the reaction among nitric acid, NOx and vanadium, etc.

Journal Articles

Effect of boiling under reduced pressure on corrosion of stainless steels in nitric acid solution simulating high-level radioactive liquid waste

Irisawa, Eriko; Ueno, Fumiyoshi; Kato, Chiaki; Abe, Hitoshi

Zairyo To Kankyo, 65(4), p.134 - 137, 2016/04

In order to investigate the effect of boiling under reduced pressure on corrosion of stainless steel in the nitric acid solution, the corrosion tests simulating the high-level radioactive liquid waste evaporator were performed. The results of immersion tests of stainless steels in the solution with and without boiling showed that the corrosion rates in boiling solution were larger than those in not boiling solution in case of same temperature of solution. Moreover, the cathode polarization curves showed that the corrosion potential of stainless steel in boiling solutions were shifted nobler, and the current intensity became larger than that in not boiling solutions. According to these results, it can be concluded that boiling of solution under reduced pressure accelerate the corrosion rates.

Journal Articles

Effect of nitrous ion on oxidation of oxidizing-metallic ion in nitric acid solution

Irisawa, Eriko; Seki, Masaharu*; Ueno, Fumiyoshi; Kato, Chiaki; Motooka, Takafumi; Abe, Hitoshi

Proceedings of 21st International Conference & Exhibition; Nuclear Fuel Cycle for a Low-Carbon Future (GLOBAL 2015) (USB Flash Drive), p.1108 - 1112, 2015/09

Journal Articles

Influence of seawater-component on corrosion of steel in nitric acid solution containing vanadium and ruthenium

Irisawa, Eriko; Ueno, Fumiyoshi; Uchida, Naoki; Taguchi, Katsuya

Proceedings of 23rd International Conference on Nuclear Engineering (ICONE-23) (DVD-ROM), 3 Pages, 2015/05

Patent

金属酸化物薄膜還元検知センサ

入澤 恵理子; 小松 篤史; 大久保 成彰

上田 光敏*; 河村 憲一*; 林 優作*; 山口 周*

JP, 2020-062404  Patent licensing information

【課題】四酸化三鉄などの金属酸化物の皮膜の状態を簡便に評価・モニターするためのセンサを提供すること。 【解決手段】金属酸化物薄膜と、該薄膜上に設置された電極対を含むセンサであって、電極間に電流を流し、該薄膜上の環境変化に基づく金属酸化物薄膜の還元による電極間の電気抵抗変化を検知することを特徴とする、センサ。

Oral presentation

Relation between redox reaction of vanadium and nitrogen oxide in nitric acid solution

Irisawa, Eriko; Suzuki, Kazunori*; Kumagai, Mikio*; Kato, Chiaki; Ueno, Fumiyoshi; Abe, Hitoshi

no journal, , 

For the corrosion of stainless steels in the nitric acid solution containing oxidizing metallic ions, it is important factor that the relation between re-oxidation of metallic ions which is reduced with the corrosion reaction and the redox reaction of nitric acid. To make clear the effect of nitrogen oxides formed from nitric acid on oxidation behavior of tetravalent vanadium, changing of concentrations of nitrogen oxide discharged to gas phase from solution and nitrous acid in solution during oxidation reaction of vanadium were measured. The results showed that the nitrogen dioxide acted as oxidant on the oxidation reaction of vanadium.

Oral presentation

Intergranular corrosion simulation of stainless steel considering nitric acid solution condition

Igarashi, Takahiro; Irisawa, Eriko; Kato, Chiaki; Ueno, Fumiyoshi; Abe, Hitoshi

no journal, , 

Nuclear fuel reprocessing plants contain high-temperature condensed nitric acid solution for dissolution of spent nuclear fuel, and austenitic stainless steels are used as a main material for spent nuclear reprocessing systems. In such a highly oxidizing environment, stainless steel shows the morphology of an intergranular corrosion surface. It is known that grain dropping occurs with intergranular corrosion progress, accelerating the corrosion rate. To keep maintain the safety of the system, it is important to understand the intergranular corrosion behaviour. For understanding the mechanism, we constructed three-dimensional intergranular corrosion computational model of stainless steel considering nitric acid solution condition. Using the model, we showed that increase of face area and grain dropping affect acceleration behavior of total corrosion rate.

Oral presentation

Effect of re-oxidation rate of additive cation on corrosion rate of stainless steel in boiling nitric acid solution

Yamamoto, Masahiro; Kato, Chiaki; Motooka, Takafumi; Irisawa, Eriko; Ban, Yasutoshi; Ueno, Fumiyoshi

no journal, , 

Stainless steels used in nuclear fuel reprocessing plant occur intergranular corrosion by boiling nitric acid solution containing some cations. Reduction reaction of these cations accelerates corrosion rate of stainless steel, and then, they are re-oxidized to initial state in bulk nitric acid solution. These re-oxidized cations repeatedly concern corrosion reaction of stainless steel. The re-oxidation rates of typical cations were analyzed in the present work. As the result, Np ion accelerates corrosion of stainless steel in a little amount because it has both large reduction reaction rate and re-oxidation rate.

Oral presentation

High temperature oxidation of Zr-35Cu alloy at 873 K

Nakahara, Kaito*; Kawada, Rio*; Irisawa, Eriko; Ueda, Mitsutoshi*; Kawamura, Kenichi*

no journal, , 

In order to develop oxygen sensor using oxide scales formed on the surface of zirconium alloy, we focused on zirconium and copper alloy system. It was expected that the oxide scale of Zr oxide on the alloy is thin and elaborate compared with that on the pure Zr because the activity of Zr in the alloy is reduced and the oxidation rate of alloy become slow. Therefore the oxidation behavior and mechanism of two phase alloy, Zr-35Cu which is composed of Zr$$_{2}$$Cu and Zr$$_{7}$$Cu$$_{10}$$, was studied. The results showed the oxidation rate of the alloy was same with that of the pure Zr.

Oral presentation

Modelling of intergranular corrosion using cellular automata, 2

Igarashi, Takahiro; Irisawa, Eriko; Komatsu, Atsushi; Yamamoto, Masahiro; Kato, Chiaki; Ueno, Fumiyoshi

no journal, , 

Nuclear fuel reprocessing plants contain high-temperature condensed nitric acid solution for dissolution of spent nuclear fuel, and austenitic stainless steels are used as a main material for spent nuclear reprocessing systems. In such a highly oxidizing environment, stainless steel shows the morphology of an intergranular corrosion surface. To keep maintain the safety of the system, it is important to understand the intergranular corrosion behavior. According to our experiments, grain dropping occurred with intergranular corrosion progress and that lead accelerating the corrosion rate. To predict corrosion rate due to intergranular corrosion, it is necessary to consider not only dissolution of the metal surface but also grain dropping. In our previous study we developed computational intergranular corrosion propagation model by cellular automata method. In the model, simulation space is parted into three kinds of non-cubic cells: interior of grain (matrix) cell, grain boundary cell, and solution cell. The only matrix and grain boundary cell contacted with solution cell corrode and change into solution cells with local matrix and grain boundary dissolution rates. The corrosion rates were determined by dissolution rate ratio between grain boundary and matrix, and reaction rate theory with our experimental data. By setting appropriate dissolution rate ratio from experiments into the model, change of corrosion rate was estimated by the simulation and it was good agreement with that of real corrosion test.

Oral presentation

Study on metal corrosion using computer simulation method

Igarashi, Takahiro; Otani, Kyohei; Komatsu, Atsushi; Irisawa, Eriko; Ueno, Fumiyoshi; Yamamoto, Masahiro; Kato, Chiaki

no journal, , 

Metal corrosion leads various problems such as degradation of structural materials. Since metal are used in various places ranging from large-scale structures such as nuclear power plants, chemical plants and bridges, to small facilities such as water pipes, many studies have been conducted to elucidate the basic mechanism of metal corrosion. In recent years, corrosion research using computational analysis has often conducted by high performance computing. In this presentation, we introduce our research on prediction of surface morphology by intergranular corrosion using macroscopic computational model, and surface adsorption reaction of chemical species in solution by quantum calculation.

Oral presentation

Chemical redox reaction simulation of metallic ions in nitric acid solution

Igarashi, Takahiro; Kato, Chiaki; Irisawa, Eriko; Ueno, Fumiyoshi

no journal, , 

It is known that corrosion rate of stainless steel in nitric acid solution is affected by the valence change of oxidizing metallic ions. In this study, we conducted redox reaction analyses using chemical reaction calculation model to clarify the mechanism of valence change. We obtained that the oxidization of metallic ions in the solution is not only caused by nitrus acid but also nitrogen oxides.

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