Manufacture and quality control of Insert Coil with real ITER TF conductor

Ozeki, Hidemasa; Isono, Takaaki; Uno, Yasuhiro; Kawano, Katsumi; Kawasaki, Tsutomu; Ebisawa, Noboru; Okuno, Kiyoshi; Kido, Shuichi*; Semba, Tomoyuki*; Suzuki, Yozo*; et al.

IEEE Transactions on Applied Superconductivity, 26(4), p.4202504_1 - 4202504_4, 2016/06

https://doi.org/10.1109/tasc.2016.2537150

Mechanical properties of high manganese austenitic stainless steel JK2LB for ITER central solenoid jacket material

Saito, Toru; Kawano, Katsumi; Yamazaki, Toru; Ozeki, Hidemasa; Isono, Takaaki; Hamada, Kazuya*; Devred, A.*; Vostner, A.*

Physics Procedia, 67, p.1016 - 1021, 2015/07

https://doi.org/10.1016/j.phpro.2015.06.193

Non-destructive examination of jacket sections for ITER central solenoid conductors

Takahashi, Yoshikazu; Suwa, Tomone; Nabara, Yoshihiro; Ozeki, Hidemasa; Hemmi, Tsutomu; Nunoya, Yoshihiko; Isono, Takaaki; Matsui, Kunihiro; Kawano, Katsumi; Oshikiri, Masayuki; et al.

IEEE Transactions on Applied Superconductivity, 25(3), p.4200904_1 - 4200904_4, 2015/06

https://doi.org/10.1109/TASC.2014.2364632

The Japan Atomic Energy Agency (JAEA) is responsible for procuring all amounts of Central Solenoid (CS) Conductors for ITER, including CS jacket sections. The conductor is cable-in-conduit conductor (CICC) with a central spiral. A total of 576 NbSn strands and 288 copper strands are cabled around the central spiral. The maximum operating current is 40 kA at magnetic field of 13 T. CS jacket section is circular in square type tube made of JK2LB, which is high manganese stainless steel with boron added. Unit length of jacket sections is 7 m and 6,300 sections will be manufactured and inspected. Outer/inner dimension and weight are 51.3/35.3 mm and around 90 kg, respectively. Eddy Current Test (ECT) and Phased Array Ultrasonic Test (PAUT) were developed for non-destructive examination. The defects on inner and outer surfaces can be detected by ECT. The defects inside jacket section can be detected by PAUT. These technology and the inspected results are reported in this paper.

Fabrication process qualification of TF Insert Coil using real ITER TF conductor

Ozeki, Hidemasa; Isono, Takaaki; Kawano, Katsumi; Saito, Toru; Kawasaki, Tsutomu; Nishino, Katsumi; Okuno, Kiyoshi; Kido, Shuichi*; Semba, Tomoyuki*; Suzuki, Yozo*; et al.

IEEE Transactions on Applied Superconductivity, 25(3), p.4200804_1 - 4200804_4, 2015/06

https://doi.org/10.1109/TASC.2014.2364393

Maintenance of helium refrigerator/liquefier system in ITER CS Model Coil Test Facility

Ebisawa, Noboru; Kiuchi, Shigeki*; Kikuchi, Katsumi*; Kawano, Katsumi; Isono, Takaaki

JAEA-Testing 2014-003, 37 Pages, 2015/03

JAEA-Testing-2014-003.pdf:11.7MB

Objective of the ITER CS Model Coil Test Facility is to evaluate a large scale superconducting conductor for fusion using the Central Solenoid (CS) Model Coil, which can generate a 13-T magnetic field in the inner bore with a 1.5m diameter. The facility is composed of a helium refrigerator / liquefier system, a DC power supply system, a vacuum system and a data acquisition system. This report describes that maintenance of the helium refrigerator / liquefier system since the Great East Japan Earthquake in March 2011 until the first operation after the earthquake in December 2012.

Cable twist pitch variation in NbSn conductors for ITER toroidal field coils in Japan

Takahashi, Yoshikazu; Nabara, Yoshihiro; Hemmi, Tsutomu; Nunoya, Yoshihiko; Isono, Takaaki; Hamada, Kazuya; Matsui, Kunihiro; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.

IEEE Transactions on Applied Superconductivity, 23(3), p.4801504_1 - 4801504_4, 2013/06

https://doi.org/10.1109/TASC.2013.2239693

Japan Atomic Energy Agency (JAEA) is the first to start the mass production of the TF conductors in March 2010 among the 6 parties who are procuring TF conductors in the ITER project. The height and width of the TF coils are 14 m and 9 m, respectively. The conductor is cable-in-conduit conductor (CICC) with a central spiral. A circular multistage superconducting cable is inserted into a circular stainless steel jacket with a thickness of 2 mm. A total of 900 NbSn strands and 522 copper strands are cabled around the central spiral and the cable is inserted into a round-in-round stainless steel jacket. It was observed that the cabling pitch of the destructive sample is longer than the original pitch at cabling. The JAEA carried out the tensile tests of the cable and the measurement of the cable rotation during the insertion to investigate the cause of the elongation. The cause of elongation was clarified and the results will be described in this paper.

Preparation for the ITER central solenoid conductor manufacturing

Hamada, Kazuya; Nunoya, Yoshihiko; Isono, Takaaki; Takahashi, Yoshikazu; Kawano, Katsumi; Saito, Toru; Oshikiri, Masayuki; Uno, Yasuhiro; Koizumi, Norikiyo; Nakajima, Hideo; et al.

IEEE Transactions on Applied Superconductivity, 22(3), p.4203404_1 - 4203404_4, 2012/06

https://doi.org/10.1109/TASC.2011.2176708

Japan Atomic Energy Agency (JAEA) has the responsibility for procurement of all of the ITER central solenoid (CS) conductor lengths. The CS conductor is composed of 576 Nb Sn superconducting strands and 288 Cu strands assembled together into a multistage cable and protected by a circle-in-square sheath tube (jacket) with the outer dimension of 49 mm. In preparation for CS conductor production, the following R&D activities have been performed; (1) Mechanical tests at 4 K have been performed for jacket candidate materials such as 316LN and JK2LB, (2) Welding test for filler selection, (3) Measurement of coefficient of sliding friction using a 100-m long dummy cable, (4) Deformation characteristics of the conductor cross section after compaction and spooling. As a result of these R&D, the CS conductor jacket manufacturing technologies have been confirmed to start the procurement of the CS conductor.

Technology development and mass production of NbSn conductors for ITER toroidal field coils in Japan

Takahashi, Yoshikazu; Isono, Takaaki; Hamada, Kazuya; Nunoya, Yoshihiko; Nabara, Yoshihiro; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.

Nuclear Fusion, 51(11), p.113015_1 - 113015_11, 2011/11

https://doi.org/10.1088/0029-5515/51/11/113015

Japan Atomic Energy Agency is procuring the NbSn superconductors for Toroidal Field (TF) Coils under the ITER project. Because manufacturing amount of NbSn strands is quite large compared with the past experience and required superconducting performance is higher than that of the model coils which have been fabricated and tested in the ITER-EDA, quality control technique is very important for the manufacture of the strands. Sophisticated control technique is also required for the jacketing, in order to fabricate the conductors with the precise outer diameter and without leakage at welding part. This paper summarizes the technical developments leading to the first successful mass production of ITER TF conductors.

Technology development for the manufacture of NbSn conductors for ITER Toroidal Field coils

Takahashi, Yoshikazu; Isono, Takaaki; Hamada, Kazuya; Nunoya, Yoshihiko; Nabara, Yoshihiro; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.

Proceedings of 23rd IAEA Fusion Energy Conference (FEC 2010) (CD-ROM), 8 Pages, 2011/03

http://www-naweb.iaea.org/napc/physics/FEC/FEC2010/html/node89.htm#21018

Japan Atomic Energy Agency is procuring the NbSn superconductors for Toroidal Field (TF) coils under the ITER project. Because manufacturing amount of NbSn strands is quite large compared with the past experience and required superconducting performance is higher than that of the model coils which have been fabricated and tested in the ITER-EDA, quality control technique is very important for the manufacture of the strands. Sophisticated control technique is also required for the jacketing, in order to fabricate the conductors with the precise outer diameter and without leakage at welding part. Cu dummy conductor with full length (760 m) has been fabricated successfully and all jacketing technology was confirmed through this fabrication. The fabrication of the NbSn conductor for TF coils will start in March 2010.

Installation and test programme of the ITER poloidal field conductor insert (PFCI) in the ITER test facility at JAEA Naka

Nunoya, Yoshihiko; Takahashi, Yoshikazu; Hamada, Kazuya; Isono, Takaaki; Matsui, Kunihiro; Oshikiri, Masayuki; Nabara, Yoshihiro; Hemmi, Tsutomu; Nakajima, Hideo; Kawano, Katsumi; et al.

IEEE Transactions on Applied Superconductivity, 19(3), p.1492 - 1495, 2009/06

https://doi.org/10.1109/TASC.2009.2019551

The ITER Poloidal Field Conductor Insert (PFCI) was constructed to characterize the performance of selected cable-in-conduit NbTi conductors for the ITER Poloidal Field (PF) under relevant operating conditions. The PFCI was installed and tested inside the bore of the ITER CS model coil, which provides the background magnetic field. The PFCI is a single-layer solenoid, wound from about 50 m of a full-size ITER cable-in-conduit conductor. The winding diameter and height are about 1.5 m and 1 m, respectively. The nominal design current of the conductor is 45 kA at 6 T and 5 K. The main items in the PFCI test programme are current sharing temperature (Tcs) measurements, critical current (Ic) measurements and AC loss measurement. The key technology of the installation, the test methods and procedures, and some preliminary results of the testing campaigns are described and discussed in this paper.