Sakurai, Takeru; Iguchi, Masahide; Nakahira, Masataka; Saito, Toru*; Morimoto, Masaaki*; Inagaki, Takashi*; Hong, Y.-S.*; Matsui, Kunihiro; Hemmi, Tsutomu; Kajitani, Hideki; et al.
Physics Procedia, 67, p.536 - 542, 2015/07
Japan Atomic Energy Agency (JAEA) has developed the tensile strength prediction method at liquid helium temperature (4K) using the quadratic curve as a function of the content of carbon and nitrogen in order to establish the rationalized quality control of the austenitic stainless steel used in the ITER superconducting coil operating at 4K. ITER is under construction aiming to verify technical demonstration of a nuclear fusion generation. Toroidal Field Coil (TFC), one of superconducting system in ITER, have been started procurement of materials in 2012. JAEA is producing materials for actual product which are the forged materials with shape of rectangle, round bar, asymmetry and etc. JAEA has responsibility to procure all ITER TFC Structures. In this process, JAEA obtained many tensile strength of both room temperature and 4K about these structural materials, for example, JJ1: High manganese stainless steel for structure (0.03C-12Cr-12Ni-10Mn-5Mo- 0.24N) and 316LN: High nitrogen containing stainless steel (0.2Nitrogen). Based on these data, accuracy of 4K strength prediction method for actual TFC Structure materials was evaluated and reported in this study.
Nabara, Yoshihiro; Suwa, Tomone; Takahashi, Yoshikazu; Hemmi, Tsutomu; Kajitani, Hideki; Ozeki, Hidemasa; Sakurai, Takeru; Iguchi, Masahide; Nunoya, Yoshihiko; Isono, Takaaki; et al.
IEEE Transactions on Applied Superconductivity, 25(3), p.4200305_1 - 4200305_5, 2015/06
Iguchi, Masahide; Sakurai, Takeru; Nakahira, Masataka; Koizumi, Norikiyo; Nakajima, Hideo
Proceedings of 23rd International Conference on Nuclear Engineering (ICONE-23) (DVD-ROM), 6 Pages, 2015/05
Application of partial penetration welding (PPW) to ITER Toroidal Field Coil structure has been proposed because of limited accessability for weld due to complex geometry and low stress and low importance components. In order to obtain fatigue crack growth (FCG) behavior of PPW joint in cryogenic environment, Japan Atomic Energy Agency performed FCG test at 4K by using Compact Tension (CT) specimens having as-weld notch of PPW. These CT specimens were made from mockups having one of actual joint shape of PPW, double J-groove. As the result of this test, it was observed that crack propagated in weld metal having inclination from as-weld notch. Moreover it was shown that FCG rate of as-weld CT specimens had high FCG rate region in early stage of crack propagation due to residual stress distribution. In addition, application method of this FCG rate to designing of PPW joint was proposed and verified in this study.
Oshikawa, Takumi*; Funakoshi, Yoshihiko*; Imaoka, Hiroshi*; Yoshikawa, Kohei*; Maari, Yasutaka*; Iguchi, Masahide; Sakurai, Takeru; Nakahira, Masataka; Koizumi, Norikiyo; Nakajima, Hideo
Proceedings of 19th International Forgemasters Meeting (IFM 2014), p.254 - 259, 2014/09
ITER is a large-scale experiment that aims to demonstrate that it is possible to produce commercial energy from fusion. ITER Toroidal Field Coil Case (hereinafter referred to as "ITER TFCC") is one of the important components of ITER. The ITER TFCC materials are made of high nitrogen austenitic stainless steel and having various configurations. The ITER TFCC material which manufactured by JCFC has a complex configuration with heaver thickness than other materials. It is difficult to form near net shape to delivery configuration by ordinary open die forging method such as upset and stretching, because the ITER TFCC materials manufactured by JCFC have a complex configuration. Therefore ingot weight and lead time of machining increase when ITER TFCC materials are forged by ordinary open die forging method. Moreover, in order to get good attenuation at Ultrasonic examination, it is necessarily to make fine and uniform grain of the material. However, it is impossible to control grain size of austenitic stainless steel by heat treatment. The grain becomes fine and uniform by only forging process with suitable condition. Therefore, JCFC has studied suitable forging method to become near net shape to delivery configuration and also to get fine grain of center of the material. Based on these result, ITER TFCC materials were manufactured. This innovative forging process led to reduce the weight of ingot compared with general forging. And it had good Ultrasonic attenuation. It was confirmed that the results of material test and nondestructive examination satisfied the requirements of Japan domestic agency (hereinafter referred to as "JADA"). Moreover, the test coupons were taken from center of thick part of product and used for various tests. As the result of tests, it was confirmed that results of material test satisfied the requirements of JADA. It is clear that this innovative forging method is very suitable process for manufacturing of ITER TFCC materials.
Nabara, Yoshihiro; Hemmi, Tsutomu; Kajitani, Hideki; Ozeki, Hidemasa; Suwa, Tomone; Iguchi, Masahide; Nunoya, Yoshihiko; Isono, Takaaki; Matsui, Kunihiro; Koizumi, Norikiyo; et al.
IEEE Transactions on Applied Superconductivity, 24(3), p.6000605_1 - 6000605_5, 2014/06
no abstracts in English
Iguchi, Masahide; Morimoto, Masaaki; Chida, Yutaka*; Hemmi, Tsutomu; Nakajima, Hideo; Nakahira, Masataka; Koizumi, Norikiyo; Yamamoto, Akio*; Miyake, Takashi*; Sawa, Naoki*
IEEE Transactions on Applied Superconductivity, 24(3), p.3801004_1 - 3801004_4, 2014/06
no abstracts in English
Iguchi, Masahide; Saito, Toru; Kawano, Katsumi; Chida, Yutaka; Nakajima, Hideo; Ogawa, Tsuyoshi*; Katayama, Yoshinori*; Ogata, Hiroshige*; Minemura, Toshiyuki*; Tokai, Daisuke*; et al.
Fusion Engineering and Design, 88(9-10), p.2520 - 2524, 2013/10
ITER TFC structures are large welding structures made of heavy thick stainless steels. JAEA plans to apply narrow gap TIG welding with FMYJJ1 which is full austenitic stainless filler material to manufacture TFC structure. FMYJJ1 is specified in "Codes for Fusion Facilities -Rules on Superconducting Magnet Structure (2008)". In order to evaluate effect of base material combinations and thickness of welded joint on tensile properties at 4 K, tensile tests were conducted at 4 K by using tensile specimens taken from 40 mm thickness weld joints of four combinations and 200 mm thickness ones of two combinations of base materials. These weld joints were manufactured by one side narrow gap TIG welding with FMYJJ1. As the results, it was confirmed that yield and tensile strengths of welded joint at 4K were decreased with decreasing of nitrogen of base material, and there were no large distribution of strengths at 4 K along the thickness of welded joints of 200 mm thickness.
Nakajima, Hideo; Shimamoto, Susumu*; Iguchi, Masahide; Hamada, Kazuya; Okuno, Kiyoshi; Takahashi, Yoshikazu
Teion Kogaku, 48(10), p.508 - 516, 2013/10
JAEA is procuring both structural materials and structural design of Toroidal Field (TF) coil and Central Solenoid (CS) for ITER. Although 316LN is used in the most parts of the superconducting magnets system, the cryogenic stainless steels, JJ1 and JK2LB, which were newly developed by JAEA and Japanese steel companies, are used in the highest stress area of TF coil case and whole CS conductor jackets, respectively. These two materials became commercially available based on demonstration of productivity and weldability of materials, and evaluations of 4 K mechanical properties of trial products including welded parts. In order to simplify quality control in mass production, JAEA has used materials specified in the material section of "Codes for Fusion Facilities - Rules on Superconducting Magnet Structure (2008)" issued by the Japan Society of Mechanical Engineers (JSME). The design of structural materials, production technology and quality control are described in this paper.
Nabara, Yoshihiro; Hemmi, Tsutomu; Kajitani, Hideki; Ozeki, Hidemasa; Iguchi, Masahide; Nunoya, Yoshihiko; Isono, Takaaki; Takahashi, Yoshikazu; Matsui, Kunihiro; Koizumi, Norikiyo; et al.
IEEE Transactions on Applied Superconductivity, 23(3), p.4801604_1 - 4801604_4, 2013/06
no abstracts in English
Nakajima, Hideo; Hemmi, Tsutomu; Iguchi, Masahide; Nabara, Yoshihiro; Matsui, Kunihiro; Chida, Yutaka; Kajitani, Hideki; Takano, Katsutoshi; Isono, Takaaki; Koizumi, Norikiyo; et al.
Proceedings of 24th IAEA Fusion Energy Conference (FEC 2012) (CD-ROM), 8 Pages, 2013/03
The ITER organization and 6 Domestic Agencies (DA) have been implementing the construction of ITER superconducting magnet systems. Four DAs have already started full scale construction of Toroidal Field (TF) coil conductors. The qualification of the radial plate manufacture has been completed, and JA and EU are ready for full scale construction. JA has qualified full manufacturing processes of the winding pack with a 1/3 prototype and made 2 full scale mock-ups of the basic segments of TF coil structure to optimize and industrialize the manufacturing process. Preparation and qualification of the full scale construction of the TF coil winding is underway by EU. Procurement of the manufacturing equipment is near completion and qualification of manufacturing processes has already started. The constructions of other components of the ITER magnet systems are also going well towards the main goal of the first plasma in 2020.
Hamada, Kazuya; Kawano, Katsumi; Saito, Toru; Iguchi, Masahide; Nakajima, Hideo; Teshima, Osamu*; Matsuda, Hidemitsu*
AIP Conference Proceedings 1435, p.55 - 62, 2012/06
The TF coil conductor was composed of 900 NbSn superconducting strands and 522 Cu strands protected by circular sheath tube (jacket) with the outer diameter of 43.7 mm. The jacket section is a seamless tube made of modified 316LN. JAEA tested different types of tensile specimen (Japanese Industrial Standards (JIS) type and ASTM type) cut from jacket. ASTM type specimen has longer and wider reduced section than those of JIS type specimen. Elongation of as received condition is not dependent on specimen shape. But after cold work and aging, the elongation is deteriorated due to a sensitization and scattering of elongation is larger than that of as received condition. Fracture mode of aged jacket is "cup and cone fracture", which have a mixture of inter granular at center area and trans-granular factures in circumference area. It is considered that initiation of fracture is more sensitive on test specimen shape with low ductility.
Iguchi, Masahide; Saito, Toru; Kawano, Katsumi; Takano, Katsutoshi; Tsutsumi, Fumiaki; Chida, Yutaka; Nakajima, Hideo
AIP Conference Proceedings 1435, p.70 - 77, 2012/06
A prediction method for tensile strengths at liquid helium temperature (4K) has been developed in order to rationalize qualification tests of cryogenic structural materials used in large superconducting magnet for a fusion device. This method is to use quadratic curves which are expressed as a function of carbon and nitrogen contents and strengths at room temperature. This study shows results of tensile tests at 4K and confirmation of accuracy of prediction method for tensile strengths at 4K for large forgings and thick hot rolled plates of austenitic stainless steels, which can be used in the actual coil case and radial plates of the ITER toroidal field coils. These products are 316LN having high nitrogen from 0.09 to 0.24% and maximum thickness is 600mm. As the results, it was confirmed that the tensile strengths of these products at 4K can be predicted by using appropriate quadratic curves. And distribution of strengths for each product was estimated.
Iguchi, Masahide; Chida, Yutaka; Takano, Katsutoshi; Kawano, Katsumi; Saito, Toru; Nakajima, Hideo; Koizumi, Norikiyo; Minemura, Toshiyuki*; Ogata, Hiroshige*; Ogawa, Tsuyoshi*; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4203305_1 - 4203305_5, 2012/06
Japan Atomic Energy Agency (JAEA) has responsibility to procure 19 structures for ITER toroidal field (TF) coils as in-kind components. JAEA plans to use materials specified in the material section of "Codes for Fusion Facilities; Rules on Superconducting Magnet Structure (2008)" issued by the Japan Society of Mechanical Engineers (JSME) in 2008. Large forged products were produced and their mechanical properties at 4K were evaluated. In addition, the following activities have been performed; (1) to optimize the design of each weld type identified in the manufacturing sequence, (2) to qualify typical welding procedure including repair, (3) to establish welding techniques other than narrow gap TIG welding with FMYJJ1, (4) to demonstrate the manufacturing procedures through manufacture of 1-m mockups and full-scale segments of TFC structure. This paper describes the results of material qualification and industrialization activities of manufacturing processes of ITER TFC structure.
Nabara, Yoshihiro; Nunoya, Yoshihiko; Isono, Takaaki; Hamada, Kazuya; Takahashi, Yoshikazu; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Ebisawa, Noboru; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4804804_1 - 4804804_4, 2012/06
no abstracts in English
Koizumi, Norikiyo; Matsui, Kunihiro; Hemmi, Tsutomu; Takano, Katsutoshi; Chida, Yutaka; Iguchi, Masahide; Nakajima, Hideo; Shimada, Mamoru*; Osemochi, Koichi*; Makino, Yoshinobu*; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4200404_1 - 4200404_4, 2012/06
JAEA started sub- and full-scale trials to qualify and optimize manufacturing procedure of ITER TF coil from March, 2009. As major outcome of these trials, automatic winding system with accuracy in conductor length measurement of 0.01% has been established and the elongation of the conductor length due to heat treatment was measured to be 0.06%. To confirm validity of these outcomes, the authors carried out winding of a one-third scale dummy double pancake (DP), followed by its insulation and impregnation trial, and, in addition, heat treatment of one-third scale DP with real a TF conductor. The details about these trials are described in the other paper. The authors also performed trial manufacture of full scale RP and CPs for dummy double pancake, which will be made in near future. The full scale RP is manufactured by machining 10 segments in parallel to shorten machining duration and joining each segment by welding. In our trial manufacture of the full scale RP, hot-rolled SS316LN plates are machined to a final dimension, namely without additional material, and these segments are laser-welded. From these trials, manufacturing procedure of a thick hot-roll SS316LN plate is qualified and machining procedure is established, while more optimization may be necessary to achieve the required schedule and cost.
Iguchi, Masahide; Chida, Yutaka; Nakajima, Hideo; Ogawa, Tsuyoshi*; Katayama, Yoshinori*; Ogata, Hiroshige*; Minemura, Toshiyuki*; Miyabe, Keisuke*; Tokai, Daisuke*; Niimi, Kenichiro*
Teion Kogaku, 47(3), p.193 - 199, 2012/03
Japan Atomic Energy Agency (JAEA) has conducted qualification and rationalization activities in Japan in order to rationalize manufacturing procedure of ITER Toroidal Field (TF) coil structures. The activities included qualification of structural materials and qualification of welding procedure according to Japan Society of Mechanical Engineers (JSME) code constituted for fusion devices, demonstration of the manufacturing method and procedures through full-scale segments of TF coil structure. From results of these activities, JAEA confirmed applicability of JSME code to actual series TF coil structures as quality control method hence the quality of structural materials and weld joints of Gas Tungsten Arc Welding (GTAW) were satisfied ITER requirement. In addition, JAEA obtained knowledge of welding deformation of actual TF coil structures. This paper describes results of these qualification and development activities for TF coil structure.
Nagamoto, Yoshifumi*; Osemochi, Koichi*; Shimada, Mamoru*; Senda, Ikuo*; Koizumi, Norikiyo; Chida, Yutaka; Iguchi, Masahide; Nakajima, Hideo
Teion Kogaku, 47(3), p.200 - 205, 2012/03
Based on the results of the sub- and full-scale trials, the TF coil and TF coil structure manufacturing procedures were considered. Radial plate (RP) will be manufactured by assembling 10 sets of segments with Laser Beam Welding. Cover plates (CPs) will be manufactured by 3 different methods, depending on their geometry. For Winding pack (WP), winding system to enable to measurement of the conductor length with the accuracy of 0.01% for serial production was designed. Assembling procedure and groove types of narrow gap TIG welding for coil structures were determined. Hereafter, technical improvements will be considered in order to aim for further optimization of manufacturing.
Chida, Yutaka; Iguchi, Masahide; Takano, Katsutoshi; Nakajima, Hideo; Osemochi, Koichi*; Niimi, Kenichiro*; Tokai, Daisuke*; Gallix, R.*
Fusion Engineering and Design, 86(12), p.2900 - 2903, 2011/12
TF coil structures, which support large electromagnetic force generated in TF coils under the cryogenic temperature (about 4K), are the mega welding structures composed of coil case and support structures made of high strength and high toughness stainless steel. JAEA started the study on welding trials for heavy thickness materials since 2008 and is planning of full scale mock-up model fabrication for main sub-components (1 set of inboard side and 1set of outboard side) in 2010 in order to investigate the technical issues for manufacturing of TF coil structures. This paper introduces the results on welding trials and status of full scale mock-up model fabrication to confirm the validity of welding technology and manufacturing design before fabricating actual products.
Chida, Yutaka; Iguchi, Masahide; Nakajima, Hideo; Osemochi, Koichi*; Niimi, Kenichiro*; Tokai, Daisuke*
Proceedings of 2011 ASME Pressure Vessels and Piping Conference (PVP 2011) (CD-ROM), 5 Pages, 2011/07
The Japan Atomic Energy Agency (JAEA), acting as the Japan Domestic Energy Agency (JADA) in the ITER project, is responsible for the procurement of structures for 19 TF coils (including one spare). TF coil structures, which support large electromagnetic force generated in TF coils under the cryogenic temperature (about 4K), are the mega welding structures composed of coil case and support structures made of high strength and high toughness stainless steel. JAEA started the study on welding trials for heavy thickness materials since 2008 and is demonstrating of full scale mock-up model fabrication for main sub-components in 2010 in order to investigate the technical issues for manufacturing of TF coil structures. This paper introduces the results on welding trials and status of full scale mock-up model fabrication to confirm the validity of welding technology and manufacturing design before fabricating actual products. Enough weld joint performance was obtained with the base metal of JJ1 (high strength and high toughness stainless steel developed in Japan) and SS316LN, and also their combination using JJ1 filler wire (developed in Japan) by narrow gap GTAW process. Welding deformation such as angular distortion between outer plate and side plate of U-shape segment could be controlled and minimized by using effective restraint jig and no defects was observed in the welds by radiographic testing (RT) in trial manufacturing of 1m length. Validity of welding technology and manufacturing design such as fabrication sequence, welding procedure specification (WPS), quality control plan is confirmed during full scale mock-up model fabrication.
Nakagawa, Sho*; Hori, Fuminobu*; Chimi, Yasuhiro; Ishikawa, Norito; Kitagawa, Michiharu*; Oshima, Ryuichiro*; Tobita, Toru; Taniguchi, Ryoichi*; Suzuki, Masahide; Iwase, Akihiro*
Nuclear Instruments and Methods in Physics Research B, 257(1-2), p.397 - 401, 2007/04
Supersaturated Fe-1.2wt.%Cu alloys were irradiated with 200-MeV Xe and 200-MeV Au ions at elevated temperatures. To make an irradiated region and an unirradiated region in a specimen, a masking plate was put on the specimen during the irradiation. After the irradiation, the hardness was measured by using a conventional microhardness tester or a nano-indenter. We have found that the hardness only in irradiated region increases by the irradiation. The boundary of irradiated and unirradiated regions can be clearly identified by the difference in hardness. The present result implies that swift heavy ion irradiation can be used for the local modification of hardness in supersaturated alloys.