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Journal Articles

Corrosion property of container using hybrid material for thermal decomposition process of sulfuric acid

Ioka, Ikuo; Kuriki, Yoshiro*; Iwatsuki, Jin; Kawai, Daisuke*; Yokota, Hiroki*; Inagaki, Yoshiyuki; Kubo, Shinji

Proceedings of 2020 International Conference on Nuclear Engineering (ICONE 2020) (Internet), 5 Pages, 2020/08

A thermochemical water-splitting iodine-sulfur processes (IS process) is one of candidates for the large-scale production of hydrogen using heat from solar power. Severe corrosive environment which is thermal decomposition of sulfuric acid exists in the IS process. A hybrid material with the corrosion-resistance and the ductility was made by a plasma spraying and laser treatment. The specimen had excellent corrosion resistance in the condition of 95 mass% boiling sulfuric acid. This was attributed to the formation of SiO$$_{2}$$ on the surface. The container using the hybrid material was experimentally made. The pre-oxidized container using hybrid technique was prepared for the corrosion test in boiling sulfuric acid to evaluate the corrosion characteristics of the container. There was no detaching of the surface with the weld part and the R processing. We proposed the calculation method of corrosion rate from the ions dissolved in the sulfuric acid solution after the corrosion test.

Journal Articles

Study of container using hybrid technique for sulfuric acid decomposition of thermochemical water-splitting iodine-sulfur process

Ioka, Ikuo; Iwatsuki, Jin; Kuriki, Yoshiro*; Kawai, Daisuke*; Yokota, Hiroki*; Kubo, Shinji; Inagaki, Yoshiyuki; Sakaba, Nariaki

Mechanical Engineering Journal (Internet), 7(3), p.19-00377_1 - 19-00377_11, 2020/06

A thermochemical water-splitting iodine-sulfur processes (IS process) is one of candidates for the large-scale production of hydrogen with high cost performance. Severe corrosive environment which is thermal decomposition of sulfuric acid exists in the IS process. A hybrid material with the corrosion-resistance and the ductility was made by a plasma spraying and laser treatment. The specimen had excellent corrosion resistance in the condition of 95 mass% boiling sulfuric acid. This was attributed to the formation of SiO$$_2$$ on the surface. To confirm the production characteristics of a container using the hybrid material, the container which has a welded part, a chamfer, a curved surface was experimentally made. There was no detachment in the plasma spraying and laser treated layer of the container after the laser treatment. It was confirmed that the construction of the container with high corrosion resistance in sulfuric acid was possible in the hybrid technique.

Journal Articles

Overvoltage reduction in membrane Bunsen reaction for hydrogen production by using a radiation-grafted cation exchange membrane and porous Au anode

Sawada, Shinichi*; Kimura, Takehiro*; Nishijima, Haruyuki*; Kodaira, Takahide*; Tanaka, Nobuyuki; Kubo, Shinji; Imabayashi, Shinichiro*; Nomura, Mikihiro*; Yamaki, Tetsuya*

International Journal of Hydrogen Energy, 45(27), p.13814 - 13820, 2020/05

 Times Cited Count:0 Percentile:100(Chemistry, Physical)

An electrochemical membrane Bunsen reaction using a cation exchange membrane (CEM) is a key to achieving an iodine-sulfur (IS) thermochemical water splitting process for mass-production of hydrogen. In this study, we prepared both the radiation-grafted CEM with a high ion exchange capacity (IEC) and the highly-porous Au-electroplated anode, and then used them for the membrane Bunsen reaction to reduce the cell overvoltage. The high-IEC grafted CEM exhibited low resistivity for proton transport, while the porous Au anode had a large effective surface area for anodic SO$$_{2}$$ oxidation reaction. As a result, the cell overvoltage for the membrane Bunsen reaction was significantly reduced to 0.21 V at 200 mA/cm$$^{2}$$, which was only one-third of that of the previous test using the commercial CEM and non-porous anode. From the analysis of the current-voltage characteristics, employment of the grafted CEM was found to be more effective for the overvoltage reduction compared to the porous Au anode.

Journal Articles

Reliability improvements of corrosion-resistant equipment for thermochemical water splitting hydrogen production iodine-sulfur process

Kamiji, Yu; Noguchi, Hiroki; Takegami, Hiroaki; Tanaka, Nobuyuki; Iwatsuki, Jin; Kasahara, Seiji; Kubo, Shinji

Nuclear Engineering and Design, 361, p.110573_1 - 110573_6, 2020/05

 Times Cited Count:0 Percentile:100(Nuclear Science & Technology)

JAEA has been conducting R&D on the thermochemical iodine-sulfur (IS) process for nuclear-powered hydrogen production. The IS process is one of the promising candidates of heat application of the high-temperature gas-cooled reactors. The glass-lined steel is one of the candidate materials which has both corrosion resistance and structural strength. This paper reveals technical matters to improve reliability of the glass-lined steel equipment. It found that the improved glass-lined steel showed soundness in the process environment from the results of stress analyses for the glass layer by FEM, tests for heat cycle, bending load and corrosion.

Journal Articles

Development of strength evaluation method of ceramic reactor for iodine-sulfur process and hydrogen production test in Japan Atomic Energy Agency

Takegami, Hiroaki; Noguchi, Hiroki; Tanaka, Nobuyuki; Iwatsuki, Jin; Kamiji, Yu; Kasahara, Seiji; Imai, Yoshiyuki; Terada, Atsuhiko; Kubo, Shinji

Nuclear Engineering and Design, 360, p.110498_1 - 110498_6, 2020/04

 Times Cited Count:1 Percentile:24.17(Nuclear Science & Technology)

Japan Atomic Energy Agency (JAEA) has been conducting R&D on the thermochemical iodine-sulfur (IS) process for nuclear-powered hydrogen production. The IS process is one of the promising candidates of heat application of the high-temperature gas-cooled reactors. JAEA fabricated main chemical reactors made of industrial structural materials and confirmed their integrity in practical corrosive environments in the IS process. Based on the results of these confirmation tests, JAEA have constructed a 100 NL/h-H$$_{2}$$-scale test facility made of industrial structural materials. In this report, we succeeded in extending the hydrogen production time from 8 hours to 31 hours by developing a stable hydrogen iodide solution transfer technology in a continuous hydrogen production test. In addition, using the fracture test data of the ceramic specimen, an equation for estimating the strength of the ceramic component was developed.

Journal Articles

Comparison of experimental and simulation results on catalytic HI decomposition in a silica-based ceramic membrane reactor

Myagmarjav, O.; Tanaka, Nobuyuki; Nomura, Mikihiro*; Kubo, Shinji

International Journal of Hydrogen Energy, 44(59), p.30832 - 30839, 2019/11

 Times Cited Count:2 Percentile:70.22(Chemistry, Physical)

Journal Articles

Research and development on membrane IS process for hydrogen production using solar heat

Myagmarjav, O.; Iwatsuki, Jin; Tanaka, Nobuyuki; Noguchi, Hiroki; Kamiji, Yu; Ioka, Ikuo; Kubo, Shinji; Nomura, Mikihiro*; Yamaki, Tetsuya*; Sawada, Shinichi*; et al.

International Journal of Hydrogen Energy, 44(35), p.19141 - 19152, 2019/07

 Times Cited Count:6 Percentile:32.44(Chemistry, Physical)

Journal Articles

R&D status of hydrogen production test using IS process test facility made of industrial structural material in JAEA

Noguchi, Hiroki; Takegami, Hiroaki; Kamiji, Yu; Tanaka, Nobuyuki; Iwatsuki, Jin; Kasahara, Seiji; Kubo, Shinji

International Journal of Hydrogen Energy, 44(25), p.12583 - 12592, 2019/05

 Times Cited Count:1 Percentile:84.47(Chemistry, Physical)

JAEA has been conducting R&D on thermochemical water-splitting hydrogen production IS process to develop one of heat applications of high-temperature gas-cooled reactor. A test facility was constructed using corrosion-resistant industrial materials to verify integrity of the IS process components and to demonstrate continuous and stable hydrogen production. The performance of components installed in each section was confirmed. Subsequently, a trial operation of integration of the processing sections was successfully carried out for 8 hours with hydrogen production rate of approximately 10 NL/h. After that, hydrogen production operation was extended to 31 hours (approximately hydrogen production rate of 20 NL/h) by introducing a corrosion-resistance pump system with a developed shaft seal technology.

Journal Articles

Development of container using plasma sprayed and laser treated material for sulfuric acid decomposition of thermochemical water-splitting iodine-sulfur process

Ioka, Ikuo; Kuriki, Yoshiro*; Iwatsuki, Jin; Kubo, Shinji; Inagaki, Yoshiyuki; Sakaba, Nariaki

Proceedings of 27th International Conference on Nuclear Engineering (ICONE-27) (Internet), 5 Pages, 2019/05

A thermochemical water-splitting iodine-sulfur processes (IS process) is one of candidates for the large-scale production of hydrogen using heat from solar power. Severe corrosive environment which is thermal decomposition of sulfuric acid exists in the IS process. A hybrid material with the corrosion-resistance and the ductility was made by a plasma spraying and laser treatment. The specimen had excellent corrosion resistance in the condition of 95 mass% boiling sulfuric acid. This was attributed to the formation of SiO$$_{2}$$ on the surface. To confirm the production characteristics of a container using the hybrid material, the container which has a welded part, a chamfer, a curved surface was experimentally made. There was no detachment in the plasma spraying and laser treated layer of the container after the laser treatment.

Journal Articles

Module design of silica membrane reactor for hydrogen production via thermochemical IS process

Myagmarjav, O.; Tanaka, Nobuyuki; Nomura, Mikihiro*; Kubo, Shinji

International Journal of Hydrogen Energy, 44(21), p.10207 - 10217, 2019/04

 Times Cited Count:5 Percentile:38.99(Chemistry, Physical)

Journal Articles

Structure of nitride layer formed on titanium alloy surface by N$$_{2}$$-gas exposure at high temperatures

Takeda, Yusuke; Iida, Kiyoshi*; Sato, Shinji*; Matsuo, Tadatoshi*; Nagashima, Yasuyuki*; Okubo, Nariaki; Kondo, Keietsu; Hirade, Tetsuya

JPS Conference Proceedings (Internet), 25, p.011023_1 - 011023_3, 2019/03

In this study, we prepared samples under two different conditions, (1) 810$$^{circ}$$C, for 600 min, and (2) 850$$^{circ}$$C, for 720 min. A depth-profile analysis of the surfaces of the samples is conducted through Doppler broadening (DB) measurements of positron annihilation $$gamma$$ rays using a slow positron beam. It was indicated that many of positrons annihilated in defects near the surface. According to the TEM image, there are nano-crystal grains near the surface and then positrons can diffuse in the grains and annihilate in defects at the grain boundaries. Furthermore, DB measurements indicated that there is a depth dependence on the chemical composition where positrons annihilate. EDS spectroscopy measurements also indicated that there is a depth dependence of impurities such as Vanadium. These results indicated change of the chemical composition at the grain boundaries.

Journal Articles

Current R&D status of thermochemical water splitting hydrogen production iodine-sulfur process in Japan Atomic Energy Agency, 1; Hydrogen production test and component development

Takegami, Hiroaki; Noguchi, Hiroki; Tanaka, Nobuyuki; Iwatsuki, Jin; Kamiji, Yu; Kasahara, Seiji; Imai, Yoshiyuki; Terada, Atsuhiko; Kubo, Shinji

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 7 Pages, 2018/10

Japan Atomic Energy Agency (JAEA) has been conducting R&D on the thermochemical iodine-sulfur (IS) process for nuclear-powered hydrogen production. The IS process is one of the promising candidates of heat application of the high-temperature gas-cooled reactors. JAEA fabricated main chemical reactors made of industrial structural materials and confirmed their integrity in practical corrosive environments in the IS process. Based on the results of these confirmation tests, JAEA have constructed a 100 NL/h-H$$_{2}$$-scale test facility made of industrial structural materials. This report will present an outline and results of hydrogen production tests and reliability improvements of operation stability and components, such as development of a strength estimation method for heat-resistant and corrosion-resistant ceramics components made of silicon carbide.

Journal Articles

Current R&D status of thermochemical water splitting hydrogen production iodine-sulfur process in Japan Atomic Energy Agency, 2; Reliability improvements of corrosion-resistant equipment

Kamiji, Yu; Noguchi, Hiroki; Takegami, Hiroaki; Tanaka, Nobuyuki; Iwatsuki, Jin; Kasahara, Seiji; Kubo, Shinji

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 7 Pages, 2018/10

Japan Atomic Energy Agency (JAEA) has been conducting R&D on the thermochemical iodine-sulfur (IS) process for nuclear-powered hydrogen production. The IS process is one of the promising candidates of heat application of the HTGR. JAEA achieved continuous hydrogen production for one week with a hydrogen production rate of 30 NL/h by using a test apparatus made of glass and fluororesin material. Subsequently, JAEA fabricated main chemical reactors made of industrial materials and confirmed their integrity in corrosive environments in the IS process. Based on the results, JAEA has constructed a 100 NL/h-H$$_{2}$$-scale test facility made of industrial materials; one of the important materials is the glass-lined steel for corrosion resistant components such as vessels, pipes and protective sheaths of sensors. This report will present technical matters to improve reliability of the glass-lined protective sheaths of thermocouple. In addition, results of quality confirmation will be presented, which are stress analyses for the glass layer by FEM, tests for heat cycle, bending load and corrosion.

Journal Articles

Development of ion-exchange membranes for the membrane Bunsen reaction in thermochemical hydrogen production by iodine-sulfur process

Nomura, Mikihiro*; Kodaira, Takahide*; Ikeda, Ayumi*; Naka, Yasuhito*; Nishijima, Haruyuki*; Imabayashi, Shinichiro*; Sawada, Shinichi*; Yamaki, Tetsuya*; Tanaka, Nobuyuki; Kubo, Shinji

Journal of Chemical Engineering of Japan, 51(9), p.726 - 731, 2018/09

 Times Cited Count:2 Percentile:78.15(Engineering, Chemical)

Thermochemical hydrogen production by the iodine-sulfur process decomposes water into hydrogen and oxygen by combining the chemical reactions of iodine and sulfur. Two types of acids are produced through the Bunsen reaction. To improve the performance of this reaction, ion-exchange membranes for the membrane Bunsen reaction should be developed. In the present study, a cation-exchange membrane was prepared by using a radiation-graft polymerization method. It was found that a divinylbenzene crosslinking procedure was very effective in reducing water permeation through the membrane, and the membrane Bunsen reaction was successfully carried out by using the developed crosslinked membrane. Therefore, the developed crosslinked membrane is a potential candidate for cation-exchange membranes for the membrane Bunsen reaction.

JAEA Reports

Excellent feature of Japanese HTGR technologies

Nishihara, Tetsuo; Yan, X.; Tachibana, Yukio; Shibata, Taiju; Ohashi, Hirofumi; Kubo, Shinji; Inaba, Yoshitomo; Nakagawa, Shigeaki; Goto, Minoru; Ueta, Shohei; et al.

JAEA-Technology 2018-004, 182 Pages, 2018/07

JAEA-Technology-2018-004.pdf:18.14MB

Research and development on High Temperature Gas-cooled Reactor (HTGR) in Japan started since late 1960s. Japan Atomic Energy Agency (JAEA) in cooperation with Japanese industries has researched and developed system design, fuel, graphite, metallic material, reactor engineering, high temperature components, high temperature irradiation and post irradiation test of fuel and graphite, high temperature heat application and so on. Construction of the first Japanese HTGR, High Temperature engineering Test Reactor (HTTR), started in 1990. HTTR achieved first criticality in 1998. After that, various test operations have been carried out to establish the Japanese HTGR technologies and to verify the inherent safety features of HTGR. This report presents several system design of HTGR, the world-highest-level Japanese HTGR technologies, JAEA's knowledge obtained from construction, operation and management of HTTR and heat application technologies for HTGR.

Journal Articles

Corrosion resistance of nickel-based alloy to gaseous hydrogen iodide decomposition environment in thermochemical water-splitting iodine-sulfur process

Kamiji, Yu; Onuki, Kaoru; Kubo, Shinji

Proceedings of 5th International Conference on Chemical and Biological Sciences (ICCBS 2018) (USB Flash Drive), p.51 - 54, 2018/03

As one of the evaluation of corrosion resistance of structural materials for HI decomposition environment in the iodine-sulfur (IS) thermochemical water-splitting process, we fabricated a HI decomposer which produce practical corrosion environment for the corrosion test using test specimens and examined corrosion resistance of test specimens made of Hastelloy C-276. In the corrosion test, dry HI as the feed gas were used to realize practical environment with copresence of no steam. The experiments were carried out at 500$$^{circ}$$C and atmospheric pressure for 100h in total. Corrosion rates were evaluated from the weight change of each specimen after exposure. Test specimens set in the catalyst layer suffered relatively severe corrosion ($$<$$ 0.75 mm/y) in comparison with those set before the catalyst layer ($$<$$ 0.52 mm/y).

Journal Articles

R&D status in thermochemical water-splitting hydrogen production iodine-sulfur process at JAEA

Noguchi, Hiroki; Takegami, Hiroaki; Kasahara, Seiji; Tanaka, Nobuyuki; Kamiji, Yu; Iwatsuki, Jin; Aita, Hideki; Kubo, Shinji

Energy Procedia, 131, p.113 - 118, 2017/12

 Times Cited Count:9 Percentile:0.22

The IS process is the most deeply investigated thermochemical water-splitting hydrogen production cycle. It is in a process engineering stage in JAEA to use industrial materials for components. Important engineering tasks are verification of integrity of the total process and stability of hydrogen production in harsh environment. A test facility using corrosion-resistant materials was constructed. The hydrogen production ability was 100 L/h. Operation tests of each section were conducted to confirm basic functions of reactors and separators, etc. Then, a trial operation for integration of the sections was successfully conducted to produce hydrogen of about 10 L/h for 8 hours.

Journal Articles

Hydrogen production tests by hydrogen iodide decomposition membrane reactor equipped with silica-based ceramics membrane

Myagmarjav, O.; Tanaka, Nobuyuki; Nomura, Mikihiro*; Kubo, Shinji

International Journal of Hydrogen Energy, 42(49), p.29091 - 29100, 2017/12

 Times Cited Count:10 Percentile:50.46(Chemistry, Physical)

The catalytic decomposition of hydrogen iodide in a membrane reactor using silica membranes derived from hexyltrimethoxysilane (HTMOS) was investigated for the production of hydrogen in the thermochemical water splitting iodine-sulfur process. The silica membranes were prepared by counter-diffusion chemical vapor deposition using porous alumina support tubes in both the absence and presence of a $$gamma$$-alumina layer. The silica membranes formed on $$gamma$$-alumina-coated $$alpha$$-alumina tubes displayed a higher H$$_{2}$$ permeance than that formed directly on an $$alpha$$-alumina tube. A silica membrane based on a 1.5 $$mu$$m-thick $$gamma$$-alumina layer fabricated under deposition conditions of 450$$^{circ}$$C, 1200 s, and a N$$_{2}$$ carrier gas velocity of 0.044 m s$$^{-1}$$ exhibited a high H$$_{2}$$ permeance of 9.4 $$times$$ 10$$^{-7}$$ mol Pa$$^{-1}$$ m$$^{-2}$$ s$$^{-1}$$ while maintaining an H$$_{2}$$/N$$_{2}$$ selectivity of over 80.0. The performance of a membrane reactor based on an HTMOS-derived silica membrane was evaluated at 400$$^{circ}$$C by measuring the HI conversion and H$$_{2}$$ flow rates. The conversion was approximately 0.48 when the HI flow rate was 9.7 mL min$$^{-1}$$.

Journal Articles

Current R&D status of thermochemical water splitting iodine-sulfur process in Japan Atomic Energy Agency

Kasahara, Seiji; Iwatsuki, Jin; Takegami, Hiroaki; Tanaka, Nobuyuki; Noguchi, Hiroki; Kamiji, Yu; Onuki, Kaoru; Kubo, Shinji

International Journal of Hydrogen Energy, 42(19), p.13477 - 13485, 2017/05

 Times Cited Count:25 Percentile:19.73(Chemistry, Physical)

Current R&D on the thermochemical water splitting iodine-sulfur (IS) process in Japan Atomic Energy Agency is summarized. Reactors were fabricated with industrial materials and verified by test operations: a Bunsen reactor, a H$$_{2}$$SO$$_{2}$$ decomposer, and a HI decomposer. Reactors of industrial materials showed corrosion stability. Demonstration of the test facility verified integrity of process components and stability of hydrogen production. An 8 hours continuous operation of the total IS process was performed in February 2016 with H$$_{2}$$ production rate of 10 L/h.

Journal Articles

Preparation of an H$$_{2}$$-permselective silica membrane for the separation of H$$_{2}$$ from the hydrogen iodide decomposition reaction in the iodine-sulfur process

Myagmarjav, O.; Ikeda, Ayumi*; Tanaka, Nobuyuki; Kubo, Shinji; Nomura, Mikihiro*

International Journal of Hydrogen Energy, 42(9), p.6012 - 6023, 2017/03

 Times Cited Count:12 Percentile:43.52(Chemistry, Physical)

296 (Records 1-20 displayed on this page)