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Journal Articles

Fabrication, permeation, and corrosion stability measurements of silica membranes for HI decomposition in the thermochemical iodine-sulfur process

Myagmarjav, O.; Shibata, Ai*; Tanaka, Nobuyuki; Noguchi, Hiroki; Kubo, Shinji; Nomura, Mikihiro*; Takegami, Hiroaki

International Journal of Hydrogen Energy, 46(56), p.28435 - 28449, 2021/08

 Times Cited Count:0 Percentile:0.01(Chemistry, Physical)

Journal Articles

Development of a membrane reactor with a closed-end silica membrane for nuclear-heated hydrogen production

Myagmarjav, O.; Tanaka, Nobuyuki; Nomura, Mikihiro*; Noguchi, Hiroki; Imai, Yoshiyuki; Kamiji, Yu; Kubo, Shinji; Takegami, Hiroaki

Progress in Nuclear Energy, 137, p.103772_1 - 103772_7, 2021/07

 Times Cited Count:1 Percentile:83.53(Nuclear Science & Technology)

Journal Articles

High temperature gas-cooled reactors

Takeda, Tetsuaki*; Inagaki, Yoshiyuki; Aihara, Jun; Aoki, Takeshi; Fujiwara, Yusuke; Fukaya, Yuji; Goto, Minoru; Ho, H. Q.; Iigaki, Kazuhiko; Imai, Yoshiyuki; et al.

High Temperature Gas-Cooled Reactors; JSME Series in Thermal and Nuclear Power Generation, Vol.5, 464 Pages, 2021/02

As a general overview of the research and development of a High Temperature Gas-cooled Reactor (HTGR) in JAEA, this book describes the achievements by the High Temperature Engineering Test Reactor (HTTR) on the designs, key component technologies such as fuel, reactor internals, high temperature components, etc., and operational experience such as rise-to-power tests, high temperature operation at 950$$^{circ}$$C, safety demonstration tests, etc. In addition, based on the knowledge of the HTTR, the development of designs and component technologies such as high performance fuel, helium gas turbine and hydrogen production by IS process for commercial HTGRs are described. These results are very useful for the future development of HTGRs. This book is published as one of a series of technical books on fossil fuel and nuclear energy systems by the Power Energy Systems Division of the Japan Society of Mechanical Engineers.

Journal Articles

Corrosion property of container using hybrid material for thermal decomposition process of sulfuric acid

Ioka, Ikuo; Kuriki, Yoshiro*; Iwatsuki, Jin; Kawai, Daisuke*; Yokota, Hiroki*; Inagaki, Yoshiyuki; Kubo, Shinji

Proceedings of 2020 International Conference on Nuclear Engineering (ICONE 2020) (Internet), 5 Pages, 2020/08

A thermochemical water-splitting iodine-sulfur processes (IS process) is one of candidates for the large-scale production of hydrogen using heat from solar power. Severe corrosive environment which is thermal decomposition of sulfuric acid exists in the IS process. A hybrid material with the corrosion-resistance and the ductility was made by a plasma spraying and laser treatment. The specimen had excellent corrosion resistance in the condition of 95 mass% boiling sulfuric acid. This was attributed to the formation of SiO$$_{2}$$ on the surface. The container using the hybrid material was experimentally made. The pre-oxidized container using hybrid technique was prepared for the corrosion test in boiling sulfuric acid to evaluate the corrosion characteristics of the container. There was no detaching of the surface with the weld part and the R processing. We proposed the calculation method of corrosion rate from the ions dissolved in the sulfuric acid solution after the corrosion test.

Journal Articles

Hydriodic iodide and iodine permeation characteristics of fluoropolymers as a lining material

Tanaka, Nobuyuki; Noguchi, Hiroki; Kamiji, Yu; Takegami, Hiroaki; Kubo, Shinji

International Journal of Hydrogen Energy, 45(35), p.17557 - 17561, 2020/07

 Times Cited Count:1 Percentile:17.99(Chemistry, Physical)

The thermochemical water-splitting iodine-sulfur (IS) process requires corrosion-resistant materials owing to usage of a mixture of HI-I$$_{2}$$-H$$_{2}$$O. Fluoropolymers, such as PTFE and PFA, are adaptable as lining materials for protecting plant components. However, there has been a concern: PTFE and PFA have the ability to permeate various permeants. From the viewpoint of corrosion, the permeation of HI and I$$_{2}$$ should be evaluated to improve the integrity of the IS process. In this study, permeation tests on PTFE and PFA membranes were performed to measure the permeated fluxes of HI and I$$_{2}$$, and the effects of the operating conditions on them were investigated. The introduction of a permeability parameter could be successful for normalizing the permeated fluxes for a specific membrane thickness and a vapor pressure. Then, the empirical formula of the permeability was given as an Arrhenius-type equation to use as a plant design.

Journal Articles

Study of container using hybrid technique for sulfuric acid decomposition of thermochemical water-splitting iodine-sulfur process

Ioka, Ikuo; Iwatsuki, Jin; Kuriki, Yoshiro*; Kawai, Daisuke*; Yokota, Hiroki*; Kubo, Shinji; Inagaki, Yoshiyuki; Sakaba, Nariaki

Mechanical Engineering Journal (Internet), 7(3), p.19-00377_1 - 19-00377_11, 2020/06

A thermochemical water-splitting iodine-sulfur processes (IS process) is one of candidates for the large-scale production of hydrogen with high cost performance. Severe corrosive environment which is thermal decomposition of sulfuric acid exists in the IS process. A hybrid material with the corrosion-resistance and the ductility was made by a plasma spraying and laser treatment. The specimen had excellent corrosion resistance in the condition of 95 mass% boiling sulfuric acid. This was attributed to the formation of SiO$$_2$$ on the surface. To confirm the production characteristics of a container using the hybrid material, the container which has a welded part, a chamfer, a curved surface was experimentally made. There was no detachment in the plasma spraying and laser treated layer of the container after the laser treatment. It was confirmed that the construction of the container with high corrosion resistance in sulfuric acid was possible in the hybrid technique.

Journal Articles

Overvoltage reduction in membrane Bunsen reaction for hydrogen production by using a radiation-grafted cation exchange membrane and porous Au anode

Sawada, Shinichi*; Kimura, Takehiro*; Nishijima, Haruyuki*; Kodaira, Takahide*; Tanaka, Nobuyuki; Kubo, Shinji; Imabayashi, Shinichiro*; Nomura, Mikihiro*; Yamaki, Tetsuya*

International Journal of Hydrogen Energy, 45(27), p.13814 - 13820, 2020/05

 Times Cited Count:1 Percentile:17.99(Chemistry, Physical)

An electrochemical membrane Bunsen reaction using a cation exchange membrane (CEM) is a key to achieving an iodine-sulfur (IS) thermochemical water splitting process for mass-production of hydrogen. In this study, we prepared both the radiation-grafted CEM with a high ion exchange capacity (IEC) and the highly-porous Au-electroplated anode, and then used them for the membrane Bunsen reaction to reduce the cell overvoltage. The high-IEC grafted CEM exhibited low resistivity for proton transport, while the porous Au anode had a large effective surface area for anodic SO$$_{2}$$ oxidation reaction. As a result, the cell overvoltage for the membrane Bunsen reaction was significantly reduced to 0.21 V at 200 mA/cm$$^{2}$$, which was only one-third of that of the previous test using the commercial CEM and non-porous anode. From the analysis of the current-voltage characteristics, employment of the grafted CEM was found to be more effective for the overvoltage reduction compared to the porous Au anode.

Journal Articles

Reliability improvements of corrosion-resistant equipment for thermochemical water splitting hydrogen production iodine-sulfur process

Kamiji, Yu; Noguchi, Hiroki; Takegami, Hiroaki; Tanaka, Nobuyuki; Iwatsuki, Jin; Kasahara, Seiji; Kubo, Shinji

Nuclear Engineering and Design, 361, p.110573_1 - 110573_6, 2020/05

 Times Cited Count:4 Percentile:86.53(Nuclear Science & Technology)

JAEA has been conducting R&D on the thermochemical iodine-sulfur (IS) process for nuclear-powered hydrogen production. The IS process is one of the promising candidates of heat application of the high-temperature gas-cooled reactors. The glass-lined steel is one of the candidate materials which has both corrosion resistance and structural strength. This paper reveals technical matters to improve reliability of the glass-lined steel equipment. It found that the improved glass-lined steel showed soundness in the process environment from the results of stress analyses for the glass layer by FEM, tests for heat cycle, bending load and corrosion.

Journal Articles

Development of strength evaluation method of ceramic reactor for iodine-sulfur process and hydrogen production test in Japan Atomic Energy Agency

Takegami, Hiroaki; Noguchi, Hiroki; Tanaka, Nobuyuki; Iwatsuki, Jin; Kamiji, Yu; Kasahara, Seiji; Imai, Yoshiyuki; Terada, Atsuhiko; Kubo, Shinji

Nuclear Engineering and Design, 360, p.110498_1 - 110498_6, 2020/04

 Times Cited Count:6 Percentile:91.19(Nuclear Science & Technology)

Japan Atomic Energy Agency (JAEA) has been conducting R&D on the thermochemical iodine-sulfur (IS) process for nuclear-powered hydrogen production. The IS process is one of the promising candidates of heat application of the high-temperature gas-cooled reactors. JAEA fabricated main chemical reactors made of industrial structural materials and confirmed their integrity in practical corrosive environments in the IS process. Based on the results of these confirmation tests, JAEA have constructed a 100 NL/h-H$$_{2}$$-scale test facility made of industrial structural materials. In this report, we succeeded in extending the hydrogen production time from 8 hours to 31 hours by developing a stable hydrogen iodide solution transfer technology in a continuous hydrogen production test. In addition, using the fracture test data of the ceramic specimen, an equation for estimating the strength of the ceramic component was developed.

Journal Articles

Internal residual stress evaluation of bearing balls for automobile parts

Miyakawa, Susumu*; Ito, Toshimasa*; Iwahori, Keisuke*; Aoyama, Yoshihiko*; Kubo, Ryosuke*; Murata, Shinji*; Shobu, Takahisa; Shiro, Ayumi*; Kajiwara, Kentaro*

Zairyo, 69(4), p.308 - 314, 2020/04

White etching area which looks white with nital corrosive liquid may be recognized at the flaking part of a rolling bearing on which high contact stress of several GPa is applied repeatedly. Up to now, studies of white etching area of a ball have been less than studies of white etching area of inner and outer rings. In this study, as part of the flaking mechanism explication with white etching area of a ball, internal residual stress distributions of ball by using high energy white X-ray of SPring-8 (A method) and laboratorial X-ray measurement equipment (B method) were investigated. The former was modified by surface residual stress according to B method. The latter was modified by releasing stress in the form of electrolytic polishing. The results showed modified residual stress distributions almost agree qualitatively.

Journal Articles

Comparison of experimental and simulation results on catalytic HI decomposition in a silica-based ceramic membrane reactor

Myagmarjav, O.; Tanaka, Nobuyuki; Nomura, Mikihiro*; Kubo, Shinji

International Journal of Hydrogen Energy, 44(59), p.30832 - 30839, 2019/11

 Times Cited Count:7 Percentile:42.22(Chemistry, Physical)

Journal Articles

Research and development on membrane IS process for hydrogen production using solar heat

Myagmarjav, O.; Iwatsuki, Jin; Tanaka, Nobuyuki; Noguchi, Hiroki; Kamiji, Yu; Ioka, Ikuo; Kubo, Shinji; Nomura, Mikihiro*; Yamaki, Tetsuya*; Sawada, Shinichi*; et al.

International Journal of Hydrogen Energy, 44(35), p.19141 - 19152, 2019/07

 Times Cited Count:1 Percentile:68.51(Chemistry, Physical)

Journal Articles

R&D status of hydrogen production test using IS process test facility made of industrial structural material in JAEA

Noguchi, Hiroki; Takegami, Hiroaki; Kamiji, Yu; Tanaka, Nobuyuki; Iwatsuki, Jin; Kasahara, Seiji; Kubo, Shinji

International Journal of Hydrogen Energy, 44(25), p.12583 - 12592, 2019/05

 Times Cited Count:7 Percentile:42.22(Chemistry, Physical)

JAEA has been conducting R&D on thermochemical water-splitting hydrogen production IS process to develop one of heat applications of high-temperature gas-cooled reactor. A test facility was constructed using corrosion-resistant industrial materials to verify integrity of the IS process components and to demonstrate continuous and stable hydrogen production. The performance of components installed in each section was confirmed. Subsequently, a trial operation of integration of the processing sections was successfully carried out for 8 hours with hydrogen production rate of approximately 10 NL/h. After that, hydrogen production operation was extended to 31 hours (approximately hydrogen production rate of 20 NL/h) by introducing a corrosion-resistance pump system with a developed shaft seal technology.

Journal Articles

Development of container using plasma sprayed and laser treated material for sulfuric acid decomposition of thermochemical water-splitting iodine-sulfur process

Ioka, Ikuo; Kuriki, Yoshiro*; Iwatsuki, Jin; Kubo, Shinji; Inagaki, Yoshiyuki; Sakaba, Nariaki

Proceedings of 27th International Conference on Nuclear Engineering (ICONE-27) (Internet), 5 Pages, 2019/05

A thermochemical water-splitting iodine-sulfur processes (IS process) is one of candidates for the large-scale production of hydrogen using heat from solar power. Severe corrosive environment which is thermal decomposition of sulfuric acid exists in the IS process. A hybrid material with the corrosion-resistance and the ductility was made by a plasma spraying and laser treatment. The specimen had excellent corrosion resistance in the condition of 95 mass% boiling sulfuric acid. This was attributed to the formation of SiO$$_{2}$$ on the surface. To confirm the production characteristics of a container using the hybrid material, the container which has a welded part, a chamfer, a curved surface was experimentally made. There was no detachment in the plasma spraying and laser treated layer of the container after the laser treatment.

Journal Articles

Module design of silica membrane reactor for hydrogen production via thermochemical IS process

Myagmarjav, O.; Tanaka, Nobuyuki; Nomura, Mikihiro*; Kubo, Shinji

International Journal of Hydrogen Energy, 44(21), p.10207 - 10217, 2019/04

 Times Cited Count:11 Percentile:61.39(Chemistry, Physical)

Journal Articles

Structure of nitride layer formed on titanium alloy surface by N$$_{2}$$-gas exposure at high temperatures

Takeda, Yusuke; Iida, Kiyoshi*; Sato, Shinji*; Matsuo, Tadatoshi*; Nagashima, Yasuyuki*; Okubo, Nariaki; Kondo, Keietsu; Hirade, Tetsuya

JPS Conference Proceedings (Internet), 25, p.011023_1 - 011023_3, 2019/03

In this study, we prepared samples under two different conditions, (1) 810$$^{circ}$$C, for 600 min, and (2) 850$$^{circ}$$C, for 720 min. A depth-profile analysis of the surfaces of the samples is conducted through Doppler broadening (DB) measurements of positron annihilation $$gamma$$ rays using a slow positron beam. It was indicated that many of positrons annihilated in defects near the surface. According to the TEM image, there are nano-crystal grains near the surface and then positrons can diffuse in the grains and annihilate in defects at the grain boundaries. Furthermore, DB measurements indicated that there is a depth dependence on the chemical composition where positrons annihilate. EDS spectroscopy measurements also indicated that there is a depth dependence of impurities such as Vanadium. These results indicated change of the chemical composition at the grain boundaries.

Journal Articles

Current R&D status of thermochemical water splitting hydrogen production iodine-sulfur process in Japan Atomic Energy Agency, 1; Hydrogen production test and component development

Takegami, Hiroaki; Noguchi, Hiroki; Tanaka, Nobuyuki; Iwatsuki, Jin; Kamiji, Yu; Kasahara, Seiji; Imai, Yoshiyuki; Terada, Atsuhiko; Kubo, Shinji

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 7 Pages, 2018/10

Japan Atomic Energy Agency (JAEA) has been conducting R&D on the thermochemical iodine-sulfur (IS) process for nuclear-powered hydrogen production. The IS process is one of the promising candidates of heat application of the high-temperature gas-cooled reactors. JAEA fabricated main chemical reactors made of industrial structural materials and confirmed their integrity in practical corrosive environments in the IS process. Based on the results of these confirmation tests, JAEA have constructed a 100 NL/h-H$$_{2}$$-scale test facility made of industrial structural materials. This report will present an outline and results of hydrogen production tests and reliability improvements of operation stability and components, such as development of a strength estimation method for heat-resistant and corrosion-resistant ceramics components made of silicon carbide.

Journal Articles

Current R&D status of thermochemical water splitting hydrogen production iodine-sulfur process in Japan Atomic Energy Agency, 2; Reliability improvements of corrosion-resistant equipment

Kamiji, Yu; Noguchi, Hiroki; Takegami, Hiroaki; Tanaka, Nobuyuki; Iwatsuki, Jin; Kasahara, Seiji; Kubo, Shinji

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 7 Pages, 2018/10

Japan Atomic Energy Agency (JAEA) has been conducting R&D on the thermochemical iodine-sulfur (IS) process for nuclear-powered hydrogen production. The IS process is one of the promising candidates of heat application of the HTGR. JAEA achieved continuous hydrogen production for one week with a hydrogen production rate of 30 NL/h by using a test apparatus made of glass and fluororesin material. Subsequently, JAEA fabricated main chemical reactors made of industrial materials and confirmed their integrity in corrosive environments in the IS process. Based on the results, JAEA has constructed a 100 NL/h-H$$_{2}$$-scale test facility made of industrial materials; one of the important materials is the glass-lined steel for corrosion resistant components such as vessels, pipes and protective sheaths of sensors. This report will present technical matters to improve reliability of the glass-lined protective sheaths of thermocouple. In addition, results of quality confirmation will be presented, which are stress analyses for the glass layer by FEM, tests for heat cycle, bending load and corrosion.

Journal Articles

Development of ion-exchange membranes for the membrane Bunsen reaction in thermochemical hydrogen production by iodine-sulfur process

Nomura, Mikihiro*; Kodaira, Takahide*; Ikeda, Ayumi*; Naka, Yasuhito*; Nishijima, Haruyuki*; Imabayashi, Shinichiro*; Sawada, Shinichi*; Yamaki, Tetsuya*; Tanaka, Nobuyuki; Kubo, Shinji

Journal of Chemical Engineering of Japan, 51(9), p.726 - 731, 2018/09

 Times Cited Count:3 Percentile:21.78(Engineering, Chemical)

Thermochemical hydrogen production by the iodine-sulfur process decomposes water into hydrogen and oxygen by combining the chemical reactions of iodine and sulfur. Two types of acids are produced through the Bunsen reaction. To improve the performance of this reaction, ion-exchange membranes for the membrane Bunsen reaction should be developed. In the present study, a cation-exchange membrane was prepared by using a radiation-graft polymerization method. It was found that a divinylbenzene crosslinking procedure was very effective in reducing water permeation through the membrane, and the membrane Bunsen reaction was successfully carried out by using the developed crosslinked membrane. Therefore, the developed crosslinked membrane is a potential candidate for cation-exchange membranes for the membrane Bunsen reaction.

JAEA Reports

Excellent feature of Japanese HTGR technologies

Nishihara, Tetsuo; Yan, X.; Tachibana, Yukio; Shibata, Taiju; Ohashi, Hirofumi; Kubo, Shinji; Inaba, Yoshitomo; Nakagawa, Shigeaki; Goto, Minoru; Ueta, Shohei; et al.

JAEA-Technology 2018-004, 182 Pages, 2018/07

JAEA-Technology-2018-004.pdf:18.14MB

Research and development on High Temperature Gas-cooled Reactor (HTGR) in Japan started since late 1960s. Japan Atomic Energy Agency (JAEA) in cooperation with Japanese industries has researched and developed system design, fuel, graphite, metallic material, reactor engineering, high temperature components, high temperature irradiation and post irradiation test of fuel and graphite, high temperature heat application and so on. Construction of the first Japanese HTGR, High Temperature engineering Test Reactor (HTTR), started in 1990. HTTR achieved first criticality in 1998. After that, various test operations have been carried out to establish the Japanese HTGR technologies and to verify the inherent safety features of HTGR. This report presents several system design of HTGR, the world-highest-level Japanese HTGR technologies, JAEA's knowledge obtained from construction, operation and management of HTTR and heat application technologies for HTGR.

306 (Records 1-20 displayed on this page)