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JAEA Reports

Carrying-out of whole nuclear fuel materials in Plutonium Research Building No.1

Inagawa, Jun; Kitatsuji, Yoshihiro; Otobe, Haruyoshi; Nakada, Masami; Takano, Masahide; Akie, Hiroshi; Shimizu, Osamu; Komuro, Michiyasu; Oura, Hirofumi*; Nagai, Isao*; et al.

JAEA-Technology 2021-001, 144 Pages, 2021/08

JAEA-Technology-2021-001.pdf:12.98MB

Plutonium Research Building No.1 (Pu1) was qualified as a facility to decommission, and preparatory operations for decommission were worked by the research groups users and the facility managers of Pu1. The operation of transportation of whole nuclear materials in Pu1 to Back-end Cycle Key Element Research Facility (BECKY) completed at Dec. 2020. In the operation included evaluation of criticality safety for changing permission of the license for use nuclear fuel materials in BECKY, cask of the transportation, the registration request of the cask at the institute, the test transportation, formulation of plan for whole nuclear materials transportation, and the main transportation. This report circumstantially shows all of those process to help prospective decommission.

JAEA Reports

Preliminary missions for the decommissioning of the laboratory building No.1 for the plutonium research program

Segawa, Yukari; Horita, Takuma; Kitatsuji, Yoshihiro; Kumagai, Yuta; Aoyagi, Noboru; Nakada, Masami; Otobe, Haruyoshi; Tamura, Yukito*; Okamoto, Hisato; Otomo, Takashi; et al.

JAEA-Technology 2016-039, 64 Pages, 2017/03

JAEA-Technology-2016-039.pdf:5.24MB

The laboratory building No.1 for the plutonium research program (Bldg. Pu1) was chosen as one of the facilities to decommission by Japan Atomic Energy Agency Reform in September, 2013. The research groups, users of Bldg. Pu1, were driven by necessity to remove used equipment and transport nuclear fuel to other facilities from Bldg. Pu1. Research Group for Radiochemistry proactively established the Used Equipment Removal Team for the smooth operation of the removal in April, 2015. The team classified six types of work into the nature of the operation, removal of used equipment, disposal of chemicals, stabilization of mercury, stabilization of nuclear fuel, transportation of nuclear fuel and radioisotope, and survey of contamination status inside the glove boxes. These works were completed in December, 2015. This report circumstantially shows six works process, with the exception of the approval of the changes on the usage of nuclear fuel in Bldg. Pu1 to help prospective decommission.

JAEA Reports

Inspection and repair techniques in the reactor vessel of the experimental fast reactor Joyo; Observation technical development in a reactor vessel of the fast reactor, 3

Okuda, Eiji; Sasaki, Jun; Suzuki, Nobuhiro; Takamatsu, Misao; Nagai, Akinori

JAEA-Technology 2016-017, 20 Pages, 2016/07

JAEA-Technology-2016-017.pdf:5.75MB

In-Vessel Observation (IVO) techniques for Sodium Cooled Fast Reactors (SFRs) in service are important for confirming their safety and integrity. Since IVO equipment for an SFR has to be designed to tolerate the severe conditions (high temperature, high radiation dose and limited access route), fiberscopes used to be used in previous IVO for SFRs. However, in order to attain an IVO with higher quality and resolution, IVO using a radiation resistant camera was conducted in the fast experimental reactor Joyo and obtained some results. The demonstration results provided valuable insights for use in further improving and verifying IVO techniques in SFRs.

JAEA Reports

Inspection and repair techniques in the reactor vessel of the experimental fast reactor Joyo; Replacement of upper core structure

Ito, Hiromichi*; Ota, Katsu; Kawahara, Hirotaka; Kobayashi, Tetsuhiko; Takamatsu, Misao; Nagai, Akinori

JAEA-Technology 2016-008, 87 Pages, 2016/05

JAEA-Technology-2016-008.pdf:18.11MB

In the experimental fast reactor Joyo, as a part of the restoration work of a partial dysfunction of fuel handling, the replacement of the upper core structure (UCS) was started from March 2014, and was completed in December 2014. In the jack-up test, the UCS was jacked-up to 1000 mm without significant sodium shearing resistance and interference. In the replacement of the UCS, a procedure was prepared with the use of wire-jack equipment assuming the interference. As a result, with the procedure and wire-jack were effectively functioned, the work was successfully completed.

Journal Articles

Development of inspection and repair techniques for reactor vessel of experimental fast reactor "Joyo"; Replacement of upper core structure

Takamatsu, Misao; Kawahara, Hirotaka; Ito, Hiromichi; Ushiki, Hiroshi; Suzuki, Nobuhiro; Sasaki, Jun; Ota, Katsu; Okuda, Eiji; Kobayashi, Tetsuhiko; Nagai, Akinori; et al.

Nihon Genshiryoku Gakkai Wabun Rombunshi, 15(1), p.32 - 42, 2016/03

In the experimental fast reactor Joyo, it was confirmed that the top of the irradiation test sub-assembly of "MARICO-2" (material testing rig with temperature control) had been broken and bent onto the in-vessel storage rack as an obstacle and had damaged the upper core structure (UCS). This paper describes the results of the in-vessel repair techniques for UCS replacement, which are developed in Joyo. UCS replacement was successfully completed in 2014. In-vessel repair techniques for sodium cooled fast reactors (SFRs) are important in confirming its safety and integrity. In order to secure the reliability of these techniques, it was necessary to demonstrate the performance under the actual reactor environment with high temperature, high radiation dose and remained sodium. The experience and knowledge gained in UCS replacement provides valuable insights into further improvements for In-vessel repair techniques in SFRs.

JAEA Reports

Inspection and repair techniques in the reactor vessel of the experimental fast reactor Joyo; Development of cover gas recycling system with precise pressure control

Ushiki, Hiroshi*; Okuda, Eiji; Suzuki, Nobuhiro; Takamatsu, Misao; Nagai, Akinori

JAEA-Technology 2015-042, 37 Pages, 2016/02

JAEA-Technology-2015-042.pdf:16.51MB

The reactor vessel of a sodium-cooled fast reactor (SFR) is filled with sodium coolant and cover gas (argon gas). In case of a cover gas boundary open (ie., in-vessel repair), installation of a temporary cover gas boundary and controlling the cover gas pressure slightly positive are required to prevent the cover gas release and the contamination of impurities, and during upper core structure (UCS) replacement in the experimental SFR Joyo from March to December 2014, a vinyl bag was installed as a part of the temporary cover gas boundary. However, because it has inferior thermal resistance, supply a cooling gas too much was required to maintain proper temperature for two months. On the basis of this requirement, a cover gas recycling system with precise pressure control was developed and adopted for UCS replacement. The system has a good pressure controllability and recyclability. The successful results of this system contributed to the certain promotion of UCS replacement. In addition, the insights and the experience gathered in this development are expected to improve the in-vessel repair techniques in sodium-cooled fast reactors.

JAEA Reports

Design and manufacture of Joyo upper core structure for replacement

Ota, Katsu; Ushiki, Hiroshi*; Maeda, Shigetaka; Kawahara, Hirotaka; Takamatsu, Misao; Kobayashi, Tetsuhiko; Kikuchi, Yuki; Tobita, Shigeharu; Nagai, Akinori

JAEA-Technology 2015-026, 180 Pages, 2015/11

JAEA-Technology-2015-026.pdf:79.87MB

In the experimental fast reactor Joyo, it was confirmed that the top of the irradiation test sub-assembly of "MARICO-2" (material testing rig with temperature control) had bent onto the in-vessel storage rack as an obstacle and had damaged the upper core structure (UCS). The replacement of the UCS was conducted from May to December 2014. The design and manufacture of UCS was started from 2008, and the installation of UCS was completed successfully in November 21th 2014. The major results gained during the design and manufacture of UCS is as follows.

JAEA Reports

Inspection and repair techniques in the reactor vessel of the experimental fast reactor Joyo; Observation techniques development in a reactor vessel of the fast reactor, 2

Okuda, Eiji; Sasaki, Jun; Suzuki, Nobuhiro; Takamatsu, Misao; Nagai, Akinori

JAEA-Technology 2015-005, 36 Pages, 2015/03

JAEA-Technology-2015-005.pdf:44.42MB

In-Vessel Observations (IVO) techniques for Sodium cooled Fast Reactors (SFRs) are important in confirming its safety and integrity. In order to secure the reliability of IVO techniques, it was necessary to demonstrate the performance under the actual reactor environment with high temperature, high radiation dose and remained sodium. The IVO equipment for the Upper Core Structure (UCS) fitting area was specifically developed in the experimental fast reactor "Joyo". And the IVO was successfully completed as shown below. (1) Improvement of picture quality and resolution. The IVO of UCS fitting area with the gap of 5mm in minimum was achieved using the IVO equipment with video-scope under the actual reactor environment. The picture quality and resolution could be improved comparing with the radiation resistant fiberscope which was used in past IVO. (2) Prevention of video-scope hypofunction by high temperature / radiation dose. Since video-scope is inferior in thermal and radiation resistance, the IVO equipment was designed to be able to withdraw and insert video-scopes with cooling gas. This measure could achieve the observation in short radiation time with available temperature under the actual reactor environment. The IVO equipment for UCS fitting area provided useful information on UCS replacement. In addition, the experience provided valuable insights into further improvements for IVO techniques in SFRs.

JAEA Reports

Inspection and repair techniques in the reactor vessel of the experimental fast reactor Joyo; Development of repair techniques for UCS replacement of Joyo, 2

Ito, Hiromichi; Takamatsu, Misao; Kawahara, Hirotaka; Nagai, Akinori

JAEA-Technology 2014-024, 28 Pages, 2014/07

JAEA-Technology-2014-024.pdf:17.45MB

Because the gap between the UCS and rotation plug's guide sleeve is 5 mm in minimum, there is a risk of deformation of the UCS and guide sleeve with interference between UCS and guide sleeve in the UCS replacement work. In order to reduce the risk, R&D for below subjects is required.(1) UCS jack-up equipment with strict control of inclination, (2) Detection and escape method for interference between UCS and guide sleeve. In order to solve above (1), the jack-up equipment with applying three-point suspension is developed. Then, in the aspect of above (2), load-measuring devices are installed on three jacks of jack-up equipment. By means of detection eccentric load with interference, deformation of UCS and guide sleeve are prevented. And also, the location of interference can be investigated based on eccentric loads of three jacks. The performance is verified in the ex-vessel mock-up test using full-scale dummy of UCS.

Journal Articles

Restoration work for obstacle and upper core structure in reactor vessel of experimental fast reactor "Joyo", 2

Takamatsu, Misao; Ashida, Takashi; Kobayashi, Tetsuhiko; Kawahara, Hirotaka; Ito, Hideaki; Nagai, Akinori

Proceedings of International Conference on Fast Reactors and Related Fuel Cycles; Safe Technologies and Sustainable Scenarios (FR-13) (USB Flash Drive), 10 Pages, 2013/03

In the experimental fast reactor Joyo, it was confirmed that the top of the irradiation test Sub-Assembly (S/A) of "MARICO-2" (material testing rig with temperature control) had bent onto the in-vessel storage rack (IVS) as an obstacle and had damaged the Upper Core Structure (UCS). This incident necessitates the replacement of the UCS and the retrieval of MARICO-2 S/A for Joyo re-start. Along with four stages involving jack-up and retrieval of the existing damaged UCS (ed-UCS), retrieval of the MARICO-2 S/A, and installation of the new UCS (n-UCS) in the restoration work plan, current conditions at Joyo are being carefully investigated, and the results are applied to the designs of special handling equipment, which is being manufactured and scheduled for operation in 2014.

JAEA Reports

Inspection and repair techniques in the reactor vessel of the experimental fast reactor Joyo; Development of repair techniques for UCS replacement of Joyo

Takamatsu, Misao; Kobayashi, Tetsuhiko; Nagai, Akinori

JAEA-Technology 2012-020, 60 Pages, 2012/07

JAEA-Technology-2012-020.pdf:6.03MB

With the incident as an opportunity, repair techniques for upper core structure (UCS) replacement was developed in Joyo. Since UCS of Joyo was designed as an eternal structure and it has high radioactivity due to the irradiation for over 30 years, (1) Prevention of deformation during UCS jack-up and retrieval, (2) Reducing UCS cask weight were mainly discussed in this study as critical tasks. UCS replacement is scheduled in 2014. Achievement of UCS replacement and accumulated experience will be able to provide valuable insights for further improving and verifying repair techniques in SFRs.

Journal Articles

Maintenance experience of experimental fast reactor Joyo, 3; The Countermeasure for wear of the crankshaft bearing of the diesel generator

Funaki, Isao; Tobita, Shigeharu; Nagai, Akinori; Nishino, Kazunari

Nihon Hozen Gakkai Dai-7-Kai Gakujutsu Koenkai Yoshishu, p.263 - 266, 2010/07

no abstracts in English

Journal Articles

Recent progress in the energy recovery linac project in Japan

Sakanaka, Shogo*; Akemoto, Mitsuo*; Aoto, Tomohiro*; Arakawa, Dai*; Asaoka, Seiji*; Enomoto, Atsushi*; Fukuda, Shigeki*; Furukawa, Kazuro*; Furuya, Takaaki*; Haga, Kaiichi*; et al.

Proceedings of 1st International Particle Accelerator Conference (IPAC '10) (Internet), p.2338 - 2340, 2010/05

Future synchrotron light source using a 5-GeV energy recovery linac (ERL) is under proposal by our Japanese collaboration team, and we are conducting R&D efforts for that. We are developing high-brightness DC photocathode guns, two types of cryomodules for both injector and main superconducting (SC) linacs, and 1.3 GHz high CW-power RF sources. We are also constructing the Compact ERL (cERL) for demonstrating the recirculation of low-emittance, high-current beams using above-mentioned critical technologies.

Journal Articles

Development of observation techniques in reactor vessel of experimental fast reactor Joyo

Takamatsu, Misao; Imaizumi, Kazuyuki; Nagai, Akinori; Sekine, Takashi; Maeda, Yukimoto

Journal of Power and Energy Systems (Internet), 4(1), p.113 - 125, 2010/00

During the investigation of an incident that occurred with the experimental fast reactor Joyo, in-vessel observations using a standard Video Camera (VC) and a Radiation-Resistant Fiberscope (RRF) took place at (1) the top of the Sub-Assemblies (S/As) and the In-Vessel Storage rack (IVS), (2) the bottom face of the Upper Core Structure (UCS) under the condition with the level of sodium at -50 mm below the top of the S/As. A simple 6 m overhead view of each S/A, through the fuel handling or inspection holes etc, was photographed using a VC fixed to the rotating-plug with the acrylic panel for making observations of the top of S/As and IVS. About 650 photographs were required to create a composite photograph of the top of the entire S/As and IVS, and a resolution was estimated to be approximately 1 mm. In order to observe the bottom face of the UCS, a remote handling device equipped with RRFs (approximately 13 m long) was specifically developed for Joyo with a tip that could be bent into an L-shape and inserted into the 70 mm gap between the top of the S/As and the bottom of the UCS. A total of about 35,000 photographs were needed for the full investigation. Regarding the resolution, the sodium flow regulating grid of 0.8 mm in thickness could be discriminated, and the base of thermocouple sleeves 6 mm in diameter located 450 mm above the top of S/As were also clearly observed. In both types of observations, it was confirmed that lighting adjustments play a critical role. Particularly in narrow space observations, scattered lighting with automatic dimming controlled light source was available for achieving close observations of the in-vessel structures. In addition to the successful result of the incident investigation, these experiments provided valuable insights for use in further improving and verifying in-vessel observation techniques in sodium cooled fast reactors.

Journal Articles

Development of observation techniques in reactor vessel of experimental fast reactor Joyo

Takamatsu, Misao; Imaizumi, Kazuyuki; Nagai, Akinori; Sekine, Takashi; Maeda, Yukimoto

Proceedings of 17th International Conference on Nuclear Engineering (ICONE-17) (CD-ROM), 10 Pages, 2009/07

During the investigation of an incident in Joyo, in-vessel observations using a Video Camera (VC) and a Radiation-Resistant Fiberscope (RRF) took place at (1) the top of the Sub-Assemblies (S/As) and the In-Vessel Storage rack (IVS), (2) the bottom face of the Upper Core Structure (UCS). A simple 6 m overhead view of each S/A was photographed using a VC fixed to the rotating-plug for making observations of the top of S/As and IVS. A resolution was estimated to be approximately 1mm. In order to observe the bottom face of the UCS, a remote handling device equipped with RRFs was specifically developed for Joyo with a tip that can be bent into an L-shape and inserted into the 70 mm gap between the top of the S/As and the bottom of the UCS. The sodium flow regulating grid of 0.8mm in thickness could be discriminated. These experiments provided valuable insights for use in further improving and verifying in-vessel observation techniques in sodium cooled fast reactors.

Journal Articles

In-vessel visual inspection of experimental fast reactor Joyo

Itagaki, Wataru; Sekine, Takashi; Imaizumi, Kazuyuki; Maeda, Shigetaka; Ashida, Takashi; Takamatsu, Misao; Nagai, Akinori; Maeda, Yukimoto

Proceedings of 1st International Conference on Advancements in Nuclear Instrumentation, Measurement Methods and their Applications (ANIMMA 2009) (USB Flash Drive), 7 Pages, 2009/06

no abstracts in English

Journal Articles

Progress in R&D efforts on the energy recovery linac in Japan

Sakanaka, Shogo*; Ago, Tomonori*; Enomoto, Atsushi*; Fukuda, Shigeki*; Furukawa, Kazuro*; Furuya, Takaaki*; Haga, Kaiichi*; Harada, Kentaro*; Hiramatsu, Shigenori*; Honda, Toru*; et al.

Proceedings of 11th European Particle Accelerator Conference (EPAC '08) (CD-ROM), p.205 - 207, 2008/06

Future synchrotron light sources based on the energy-recovery linacs (ERLs) are expected to be capable of producing super-brilliant and/or ultra-short pulses of synchrotron radiation. Our Japanese collaboration team is making efforts for realizing an ERL-based hard X-ray source. We report recent progress in our R&D efforts.

Journal Articles

A Study on the optimized fuel cycle systems during the transition period from LWR era to FBR era

Ojima, Hisao; Hayashi, Naoto; Nagai, Toshihisa; Fujita, Yuji; Kawata, Tomio

Proceedings of International Conference on Nuclear Energy System for Future Generation and Global Sustainability (GLOBAL 2005) (CD-ROM), 5 Pages, 2005/10

This paper mentions a preliminary evaluation on the typical LWR-to-FBR transition scenarios. Deployment rate of FBRs is strongly connected with replacement rate of LWRs, however, the transition should be seen as a matter of the optimization of fuel cycle systems. Based on the Pu balance evaluation, it seems definitely necessary to save an adequate amount of LWR spent fuels before beginning the deployment of FBRs. The mission of the second LWR fuel reprocessing plant in Japan will most provably be to feed Pu needed for starting up new FBRs. Along with the Pu utilization, especially as LWR-MOX fuel, the accumulation of minor actinides(MAs) in the high-level radioactive waste will become dominant and finally result in larger number of vitrified HLW because of heat generation from MAs. MA recovery cycle combined with the FBR will gives successful solution on this matter. Requirements on the next generation reprocessing plant, which corresponds to the transition scenario, are studied and innovative concept named

Journal Articles

The Excellent Fuel Cycle Technology in Nuclear Proliferation Resistace

Nagai, Toshihisa; Ojima, Hisao; ;

Proceedings of 10th International Conference on Nuclear Engineering (ICONE-10), 0 Pages, 2002/00

None

Journal Articles

None

Nagai, Toshihisa; Nomura, Shigeo; Ojima, Hisao

Nihon Genshiryoku Gakkai Homu Peji (Internet), , 

None

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