Development of corrosion-stable dual-Si-layered membranes for hydrogen production via thermochemical iodine-sulfur process

Myagmarjav, O.; Tanaka, Nobuyuki; Noguchi, Hiroki; Kamiji, Yu; Ono, Masato; Nomura, Mikihiro*; Takegami, Hiroaki

Progress in Nuclear Science and Technology (Internet), 7, p.235 - 242, 2025/05

https://doi.org/10.15669/pnst.7.235

Developing an online composition prediction for an HI-I-HO system using deep neural network

Tanaka, Nobuyuki; Takegami, Hiroaki; Noguchi, Hiroki; Kamiji, Yu; Myagmarjav, O.; Ono, Masato; Sugimoto, Chihiro

Chemical Engineering Science, 299, p.120479_1 - 120479_11, 2024/11

https://doi.org/10.1016/j.ces.2024.120479

We developed a deep neural network method to predict the composition of the iodine-sulfur process of thermochemical water-splitting hydrogen production using measurable properties. Unlike conventional titration analysis, this approach allows a quick understanding of fluid composition, providing essential information for controlling operating conditions. This study focused on the HI-I-HO three-component system within the IS process. Using Gibbs phase rule, the DNN model was constructed using online measurable parameters, such as temperature, pressure, and density, as input conditions. The model was trained with experimental data, and the structural parameters were tuned. Composition prediction using actual trend data demonstrated good correlation with titration analysis measurements. Furthermore, the local interpretable model-agnostic explanations method was incorporated to gain insights into the significance of input parameters for compositions from the DNN model, providing valuable information on crucial parameters for effective composition control.

High Temperature Gas-cooled Reactor (HTGR)

Noguchi, Hiroki; Sato, Hiroyuki; Nishihara, Tetsuo; Sakaba, Nariaki

Kagaku Kogaku, 88(5), p.211 - 214, 2024/05

High temperature gas-cooled reactor (HTGR), one of the next-generation innovative reactors, has an inherent safety and can generate very high-temperature heat which can be used for various heat application including hydrogen production. In Japan, Green Growth Strategy for Carbon Neutrality in 2050 and Basic Policy for the Realization of GX state the promotion of technology development necessary for mass and low-cost carbon-free hydrogen production and development and construction of next-generation innovative reactors including the HTGR for the decarbonization of industrial sectors. Based on these policies, JAEA has been conducted the world's first hydrogen production test using nuclear heat from an HTGR, in addition to verifying the excellent safety features of HTGR, and has also started to study the construction of an HTGR demonstration reactor in cooperation with the industrial community. This paper shows the current status of R&D of HTGR in Japan.

Development of safety design philosophy of HTTR-Heat Application Test Facility

Aoki, Takeshi; Shimizu, Atsushi; Noguchi, Hiroki; Kurahayashi, Kaoru; Yasuda, Takanori; Nomoto, Yasunobu; Iigaki, Kazuhiko; Sato, Hiroyuki; Sakaba, Nariaki

Proceedings of 30th International Conference on Nuclear Engineering (ICONE30) (Internet), 9 Pages, 2023/05

The safety design philosophy is developed for the HTTR (High Temperature Engineering Test Reactor) heat application test facility connecting high temperature gas-cooled reactor (HTGR) and the hydrogen production plant. The philosophy was proposed to apply proven conventional chemical plant standards to the hydrogen production facility for ensuring public safety against anticipated disasters caused by high pressure and combustible gases. The present study also proposed the safety design philosophy to meet specific safety requirements identified to the nuclear facilities with coupling to the hydrogen production facility such as measures to ensure a capability of normal operation of the nuclear facility against a fire and/or explosion of leaked combustible material, and fluctuation of amount of heat removal occurred in the hydrogen production plant. The safety design philosophy will be utilized to establish its basic and detailed designs of the HTTR-heat application test facility.

Validation of evaluation model for analysis of steam reformer in HTGR hydrogen production plant

Ishii, Katsunori; Aoki, Takeshi; Isaka, Kazuyoshi; Noguchi, Hiroki; Shimizu, Atsushi; Sato, Hiroyuki

Proceedings of 30th International Conference on Nuclear Engineering (ICONE30) (Internet), 9 Pages, 2023/05

https://doi.org/10.1299/jsmeicone.2023.30.1074

Solar thermochemical energy storage in elemental sulphur; Design, development and construction of a lab-scale sulphuric acid splitting reactor powered by hot ceramic particles

Thanda, V. K.*; Thomey, D.*; Mevien, L.*; Noguchi, Hiroki; Agrafiotis, C.*; Roeb, M.*; Sattler, C.*

AIP Conference Proceedings 2445, p.130008_1 - 130008_12, 2022/05

https://doi.org/10.1063/5.0085888

A proof of concept sulfuric acid splitting/decomposition prototype driven by hot bauxite particles is designed and developed. The lab-scale test reactor is a novel counter-current flow shell-and-tube heat exchanger with particles on the shell side and sulfuric acid on the tube side with mass flow rates of 10 kg/h and 2 kg/h, respectively. A one-dimensional heat transfer model was developed based on correlations of the flow boiling heat transfer coefficient and particle bed heat transfer coefficient for sizing the shell-and-tube heat exchanger. A detailed study was carried out in order to choose suitable materials especially in the sulfuric acid inlet and evaporation section. A new concept of an electrically heated, continuously operated particle heating system was designed and developed to provide the splitting reactor with hot particles. Different cases were studied using a finite element method (FEM) analysis to qualify the particle heater and examine its thermo-mechanical stability.

Introduction of loop operating system to improve the stability of continuous hydrogen production for the thermochemical water-splitting iodine-sulfur process

Tanaka, Nobuyuki; Takegami, Hiroaki; Noguchi, Hiroki; Kamiji, Yu; Myagmarjav, O.; Kubo, Shinji

International Journal of Hydrogen Energy, 46(55), p.27891 - 27904, 2021/08

https://doi.org/10.1016/j.ijhydene.2021.06.072

The thermochemical water-splitting iodine-sulfur (IS) process enables producing hydrogen. In a previous operation procedure, after the components of the unit operations were individually started, they were connected at the same time. However, it was challenging to stably interconnect the components. This study introduces a new loop operation, subdividing the process configuration into four sections before transferring the continuous operation. The proposed loop operation was validated analyzing the material and heat balances of each section. The calculated results showed that the material balances of respective loop sections were closed. The loop operation mode would transfer to the continuous operation by connect all sections. Regarding the switching of operation modes, the material and heat balance showed no or little difference, indicating that two operation modes could only be changed by switching the pipelines. Consequently, the loop sections could be individually operated to stabilize the IS process system, and the loop operation could be smoothly transferred to the continuous operation.

Hydrogen production using thermochemical water-splitting iodine-sulfur process test facility made of industrial structural materials; Engineering solutions to prevent iodine precipitation

Noguchi, Hiroki; Kamiji, Yu; Tanaka, Nobuyuki; Takegami, Hiroaki; Iwatsuki, Jin; Kasahara, Seiji; Myagmarjav, O.; Imai, Yoshiyuki; Kubo, Shinji

International Journal of Hydrogen Energy, 46(43), p.22328 - 22343, 2021/06

https://doi.org/10.1016/j.ijhydene.2021.02.071

An iodine-sulfur process offers the potential for mass producing hydrogen with high-efficiency, and it uses high-temperature heat sources, including HTGR, solar heat, and waste heat of industries. R&D tasks are essential to confirm the integrity of the components that are made of industrial materials and the stability of hydrogen production in harsh working conditions. A test facility for producing hydrogen was constructed from corrosion-resistant components made of industrial materials. For stable hydrogen production, technical issues for instrumental improvements (i.e., stable pumping of the HIx solution, improving the quality control of glass-lined steel, prevention of I precipitation using a water removal technique in a Bunsen reactor) were solved. The entire process was successfully operated for 150 h at the rate of 30 L/h. The integrity of components and the operational stability of the hydrogen production facility in harsh working conditions were demonstrated.

High temperature gas-cooled reactors

Takeda, Tetsuaki*; Inagaki, Yoshiyuki; Aihara, Jun; Aoki, Takeshi; Fujiwara, Yusuke; Fukaya, Yuji; Goto, Minoru; Ho, H. Q.; Iigaki, Kazuhiko; Imai, Yoshiyuki; et al.

High Temperature Gas-Cooled Reactors; JSME Series in Thermal and Nuclear Power Generation, Vol.5, 464 Pages, 2021/02

https://doi.org/10.1016/C2018-0-05383-9

As a general overview of the research and development of a High Temperature Gas-cooled Reactor (HTGR) in JAEA, this book describes the achievements by the High Temperature Engineering Test Reactor (HTTR) on the designs, key component technologies such as fuel, reactor internals, high temperature components, etc., and operational experience such as rise-to-power tests, high temperature operation at 950C, safety demonstration tests, etc. In addition, based on the knowledge of the HTTR, the development of designs and component technologies such as high performance fuel, helium gas turbine and hydrogen production by IS process for commercial HTGRs are described. These results are very useful for the future development of HTGRs. This book is published as one of a series of technical books on fossil fuel and nuclear energy systems by the Power Energy Systems Division of the Japan Society of Mechanical Engineers.

Hydriodic iodide and iodine permeation characteristics of fluoropolymers as a lining material

Tanaka, Nobuyuki; Noguchi, Hiroki; Kamiji, Yu; Takegami, Hiroaki; Kubo, Shinji

International Journal of Hydrogen Energy, 45(35), p.17557 - 17561, 2020/07

https://doi.org/10.1016/j.ijhydene.2020.04.186

The thermochemical water-splitting iodine-sulfur (IS) process requires corrosion-resistant materials owing to usage of a mixture of HI-I-HO. Fluoropolymers, such as PTFE and PFA, are adaptable as lining materials for protecting plant components. However, there has been a concern: PTFE and PFA have the ability to permeate various permeants. From the viewpoint of corrosion, the permeation of HI and I should be evaluated to improve the integrity of the IS process. In this study, permeation tests on PTFE and PFA membranes were performed to measure the permeated fluxes of HI and I, and the effects of the operating conditions on them were investigated. The introduction of a permeability parameter could be successful for normalizing the permeated fluxes for a specific membrane thickness and a vapor pressure. Then, the empirical formula of the permeability was given as an Arrhenius-type equation to use as a plant design.