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Journal Articles

Selection of design solutions and fabrication methods and supporting R&D for procurement of ITER vessel and FW/blanket

Ioki, Kimihiro*; Elio, F.*; Maruyama, So; Morimoto, Masaaki*; Rozov, V.*; Tivey, R.*; Utin, Y.*

Fusion Engineering and Design, 74(1-4), p.185 - 190, 2005/11

 Times Cited Count:5 Percentile:35.8(Nuclear Science & Technology)

The ITER project has started preparation of Procurement Specification Documents for the vacuum vessel (VV). The design of the VV and FW/Blanket has progressed in many aspects, such as an double curvature pressing instead of facet shape welding for inner and outer shells in the upper and lower inboard regions to improve the fabrication and NDT process. The plasma facing surface of the FW has been defined to avoid protruding the leading edges, especially in the inboard area. Separate FW panels are supported with a central beam, and selection of a race-track shape cross-section for the central beam provides a more robust structure against halo current EM loads and also leads to a new cooling configuration in the shield block, where the pressure drop is significantly reduced to $$sim$$0.05 MPa. A UT R&D program is also going on to achieve acceptable S/N ratio for small-angle launching waves (20-30 deg.) to a weld. Hydraulic testing has been performed to demonstrate natural convection cooling in the transient condition.

Journal Articles

Development of ITER divertor vertical target with annular flow concept,1; Thermal-hydraulic characteristics of annular swirl tube

Ezato, Koichiro; Dairaku, Masayuki; Taniguchi, Masaki; Sato, Kazuyoshi; Suzuki, Satoshi; Akiba, Masato; Ibbott, C.*; Tivey, R.*

Fusion Science and Technology, 46(4), p.521 - 529, 2004/12

 Times Cited Count:8 Percentile:48.81(Nuclear Science & Technology)

Thermal hydraulic tests measuring critical heat flux CHF and pressure drop of an annular tube with twisted fin, "annular swirl tube", have been. This tube consists of two concentric tubes, the outer tube and the inner tube with a twisted fin on its outer surface. Cooling water flows inside of the inner tube first, and then returns into an annulus with a swirl flow at an end-return of the cooling tube. The CHF testing shows the no degradation of CHF of the annular swirl tube in comparison with the conventional swirl tube. A minimum axial velocity of 7.1m/sec is required for 28MW/m$$^{2}$$, the ITER design value. Applicability of the JAERI's correlation for the heat transfer to the annular swirl tube is also demonstrated by the comparison of the experimental results with those of the numerical analyses. The friction factor correlation for the annular flow with the twisted fins is made for the hydraulic designing of the vertical target. The least pressure drop at the end-return is obtained by using the hemispherical end-plug. Its radius is the same as that of ID of the outer cooling tube.

Journal Articles

Development of ITER divertor vertical target with annular flow concept, 2; Development of brazing technique for CFC/CuCrZr joint and heating test of large-scale mock-up

Ezato, Koichiro; Dairaku, Masayuki; Taniguchi, Masaki; Sato, Kazuyoshi; Suzuki, Satoshi; Akiba, Masato; Ibbott, C.*; Tivey, R.*

Fusion Science and Technology, 46(4), p.530 - 540, 2004/12

 Times Cited Count:14 Percentile:66.09(Nuclear Science & Technology)

The first fabrication and heating test of a large-scale CFC monoblock divertor mock-up using annular flow concept have been performed to demonstrate its manufacturability and thermo-mechanical performance. Prior to the fabrication of the mock-up, brazed joint tests between the CFC monoblock and the CuCrZr tube have been carried out to find the suitable heat treatment mitigating loss of the high mechanical strength of the CuCrZr material. Basic mechanical examination on CuCrZr undergoing the brazing heat treatment and FEM analyses are also performed to support the design of the mock-up. High heat flux tests on the large-scale divertor mock-up have been performed in an ion beam facility. The mock-up has successfully withstood more than 1,000 thermal cycles of $$rm 20 MW/m^2$$ for 15 s and 3,000 cycles more than $$rm 10 MW/m^2$$ for 15 s, which simulates the heat load condition of the ITER divertor. No degradation of the thermal performance of the mock-up has been observed throughout the thermal cycle test.

Journal Articles

ITER nuclear components, preparing for the construction and R&D results

Ioki, Kimihiro*; Akiba, Masato; Barabaschi, P.*; Barabash, V.*; Chiocchio, S.*; Daenner, W.*; Elio, F.*; Enoeda, Mikio; Ezato, Koichiro; Federici, G.*; et al.

Journal of Nuclear Materials, 329-333(1), p.31 - 38, 2004/08

 Times Cited Count:14 Percentile:66.09(Materials Science, Multidisciplinary)

The preparation of the procurement specifications is being progressed for key components. Progress has been made in the preparation of the procurement specifications for key nuclear components of ITER. Detailed design of the vacuum vessel (VV) and in-vessel components is being performed to consider fabrication methods and non-destructive tests (NDT). R&D activities are being carried out on vacuum vessel UT inspection with waves launched at an angle of 20 or 30 degree, on flow distribution tests of a two-channel model, on fabrication and testing of FW mockups and panels, on the blanket flexible support as a complete system including the housing, on the blanket co-axial pipe connection with guard vacuum for leak detection, and on divertor vertical target prototypes. The results give confidence in the validity of the design and identify possibilities of attractive alternate fabrication methods.

Journal Articles

Design improvements and R&D achievements for vacuum vessel and in-vessel components towards ITER construction

Ioki, Kimihiro*; Barabaschi, P.*; Barabash, V.*; Chiocchio, S.*; Daenner, W.*; Elio, F.*; Enoeda, Mikio; Gervash, A.*; Ibbott, C.*; Jones, L.*; et al.

Nuclear Fusion, 43(4), p.268 - 273, 2003/04

 Times Cited Count:21 Percentile:54.59(Physics, Fluids & Plasmas)

Although the basic concept of the vacuum vessel (VV) and in-vessel components of the ITER design has stayed the same, there have been several detailed design improvements resulting from efforts to raise reliability, to improve maintainability and to save money. One of the most important achievements in the VV R&D has been demonstration of the necessary fabrication and assembly tolerances. Recently the deformation due to cutting of the port extension was measured and it was shown that the deformation is small and acceptable. Further development of advanced methods of cutting, welding and NDT on a thick plate have been continued in order to refine manufacturing and improve cost and technical performance. With regard to the related FW/blanket and divertor designs, the R&D has resulted in the development of suitable technologies. Prototypes of the FW panel, the blanket shield block and the divertor components have been successfully fabricated.

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