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論文

Neutron Bragg-edge transmission imaging for microstructure and residual strain in induction hardened gears

Su, Y.; 及川 健一; 篠原 武尚; 甲斐 哲也; 堀野 孝*; 井戸原 修*; 三阪 佳孝*; 友田 陽*

Scientific Reports (Internet), 11, p.4155_1 - 4155_14, 2021/02

 被引用回数:1 パーセンタイル:0(Multidisciplinary Sciences)

A time-of-flight Bragg-edge neutron transmission imaging was used to investigate the microstructure and strain distributions in a gear hardened by a newly developed two-step induction-heating method: precursor (Sample 1) and final product (Sample 2). The edge- position and edge-broadening were determined and mapped with high spatial resolution, which enabled us to confirm the two-dimensional distributions of the microstructure and residual strain. A deep hardened layer was made for Sample 1 in which martensite was formed on the entire teeth and the outer peripheral portion of the gear body. Sample 2 was subjected to double induction-hardening, where a tempered martensite was formed as the thermal refined microstructure between a fine-grained martensite at the tooth surface and a ferrite-pearlite microstructure at the core. The relationship between edge-broadening and the Vickers hardness described by a linear equation was employed to derive the elastic residual strain. The residual strain map for Sample 2 revealed that a steep compressive strain was introduced into the fine-grained martensite at the tooth surface by the super rapid induction- heating and quenching process. The reversal of tension was speculated to occur below 2 mm from the tooth tip, and the strain was almost zero in the core region.

論文

Continuous and discontinuous yielding behaviors in ferrite-cementite steels

Wang, Y.*; 友田 陽*; 大村 孝仁*; Gong, W.*; Harjo, S.; 田中 雅彦*

Acta Materialia, 196, p.565 - 575, 2020/09

 被引用回数:6 パーセンタイル:69.06(Materials Science, Multidisciplinary)

The continuous and discontinuous yielding behaviors in ferrite-cementite steels were complementarily investigated via nano- and macroscale deformation examinations. The results obtained by electron microscopy, synchrotron X-ray, and neutron diffractions indicate that the ferrite-cementite interface of the heat-treated specimen is semi-coherent with a high internal stress field, whereas that of the recrystallized one is incoherent with a low internal stress field. Moreover, coherency strain, which depends on the total area of the ferrite-cementite interface, and thermal strain, which is governed by temperature, are the two factors that influence peak broadening. The nanoindentation tests revealed that the critical loads are significantly lower near the semi-coherent interface than those near the incoherent interface and the ferrite grain boundary; this suggests that dislocations are easily emitted from the semi-coherent interface.

論文

Mechanism of improved ductility of 1500 MPa-class ultra-high strength cold-rolled steel sheet produced by rolling and partitioning method

細谷 佳弘*; 松村 雄太*; 友田 陽*; 小貫 祐介*; Harjo, S.

ISIJ International, 60(9), p.2097 - 2106, 2020/09

 被引用回数:1 パーセンタイル:26.63(Metallurgy & Metallurgical Engineering)

In this paper, the microstructure formation during the R&P process and the deformation mechanism that would bring about the excellent strength-ductility balance are discussed based on the results obtained from the in situ neutron diffraction measurement. The results have revealed that the typical Luders-like stress-strain curve of R&P steel is caused by competitive plastic flow between austenite and martensite, and an effective transformation induced plasticity phenomenon.

論文

Influence of carbon concentration and magnetic transition on the austenite lattice parameter of 30Mn-C steel

友田 陽*; 村上 俊夫*; Wang, Y. X.*; 大村 孝仁*; Harjo, S.; Su, Y.; 篠原 武尚

Materials Characterization, 163, p.110243_1 - 110243_8, 2020/05

 被引用回数:2 パーセンタイル:52.17(Materials Science, Multidisciplinary)

In this study, the effects of carbon concentration and magnetic transition on the austenite lattice parameter of Fe-30Mn-$$x$$C alloys were assessed. A linear relationship was obtained between the carbon content and the lattice parameter determined by neutron diffraction and neutron Bragg-edge transmission imaging for austenitic steels bearing 0.007-1.20 mass% C. The results obtained through both methods showed good agreement. In addition, carbon partitioning was evaluated in artificially piled-up discs with different carbon contents in order to develop a new technique for advanced multi-phase steels. The analysis of asymmetry and broadening of the diffraction line profile revealed that the carbon partitioning could be determined. In conclusion, the results presented herein expand the current knowledge on the properties of high Mn austenite.

論文

1.5Mn-1.5Si-0.2C鋼におけるフェライト-パーライト変態その場中性子回折

友田 陽*; Wang, Y.*; 大村 孝仁*; 関戸 信彰*; Harjo, S.; 川崎 卓郎; Gong, W.*; 谷山 明*

鉄と鋼, 106(5), p.262 - 271, 2020/05

 被引用回数:0 パーセンタイル:0(Metallurgy & Metallurgical Engineering)

The phase transformation behavior from austenite upon cooling in a 1.5Mn-1.5Si-0.2C steel was ${it in situ}$ monitored using dilatometry, X-ray and neutron diffractions. The starting temperature of ferrite transformation was in good agreement between dilatometry and neutron diffraction, whereas much higher in X-ray diffraction. Such a discrepancy in transformation temperature is attributed to the change in chemical composition near the surface of a specimen heated to elevated temperatures in a helium gas atmosphere for X-ray diffraction. ${it In situ}$ neutron diffraction enables us to investigate the changes in lattice constants of ferrite and austenite, which are affected by not only thermal contraction but also transformation strains, thermal misfit strains and carbon enrichment in austenite. Pearlite transformation started after carbon enrichment in austenite reached approximately 0.7 mass% and contributed to diffraction line broadening.

論文

Microstructural features and ductile-brittle transition behavior in hot-rolled lean duplex stainless steels

高橋 治*; 渋井 洋平*; 徐 平光; Harjo, S.; 鈴木 徹也*; 友田 陽*

Quantum Beam Science (Internet), 4(1), p.16_1 - 16_15, 2020/03

The characteristics of texture and microstructure of lean duplex stainless steels with low Ni content produced through hot rolling followed by annealing were investigated locally with electron backscatter diffraction and globally with neutron diffraction. Then, the ductile-brittle transition (DBT) behavior was studied by Charpy impact test. It is found that the DBT temperature (DBTT) is strongly affected by the direction of crack propagation, depending on crystallographic texture and microstructural morphology; the DBTT becomes extremely low in the case of fracture accompanying delamination. A high Ni duplex stainless steel examined for comparison, shows a lower DBTT compared with the lean steel in the same crack propagating direction. The obtained results were also discussed through comparing with those of cast duplex stainless steels reported previously (Takahashi et al., Tetsu-to-Hagane, 100(2014), 1150).

論文

Real time observation of martensite transformation for a 0.4C low alloyed steel by neutron diffraction

Wang, Y.*; 友田 陽*; 大村 孝仁*; 諸岡 聡; Gong, W.*; Harjo, S.

Acta Materialia, 184, p.30 - 40, 2020/02

 被引用回数:10 パーセンタイル:90.5(Materials Science, Multidisciplinary)

A high-intensity and high-resolution neutron diffractometer with a thermomechanically controlled processing simulator was employed in-situ to investigate martensite transformation behavior with and without ausforming for a medium-carbon low-alloy steel. Serial neutron diffraction profiles have revealed that the transformation behavior could be successfully monitored during quenching with and without the ausforming process. The lattice parameter and the full width at half maximum of austenite peaks significantly decreases and increases upon martensite transformation, respectively. After ausforming, the data reveal that lattice parameters are larger in austenite whereas smaller in martensite compared with those in the non-ausformed case, which is ascribed to the introduced dislocations. The cutting-edge operant quantitative measurements with neutron diffraction for steel production is demonstrated.

論文

Dislocation densities and intergranular stresses of plastically deformed austenitic steels

友田 陽*; 小嶋 真由美*; Harjo, S.; Gong, W.*; 佐藤 成男*; Ung$'a$r, T.*

Materials Science & Engineering A, 743, p.32 - 39, 2019/01

 被引用回数:13 パーセンタイル:85.21(Nanoscience & Nanotechnology)

Heterogeneous plastic deformation behavior of $$< hkl >$$ oriented individual grains-family with respect to the tensile direction in austenitic steels was studied using electron back scatter diffraction (EBSD) and neutron diffraction (ND) measurements. The kernel averaged misorientation value determined by EBSD for a plastically deformed specimen was different in grain to grain, suggesting different dislocation densities. Such insights obtained from the surface observations with EBSD were quantitatively evaluated as bulk-averaged data using ND. The convolutional multiple whole profile fitting (CMWP) for ND profiles has revealed different dislocation densities in $$< hkl >$$ oriented grains-families, showing good coincidence with the EBSD results in trend.

論文

Recent progress on practical materials study by Bragg edge imaging at J-PARC

及川 健一; Su, Y.; 鬼柳 亮嗣; 川崎 卓郎; 篠原 武尚; 甲斐 哲也; 廣井 孝介; Harjo, S.; Parker, J. D.*; 松本 吉弘*; et al.

Physica B; Condensed Matter, 551, p.436 - 442, 2018/12

 被引用回数:1 パーセンタイル:8.26(Physics, Condensed Matter)

We are promoting for practical product observation by the energy-resolved neutron imaging method using high-intensity pulsed neutrons at J-PARC, under the Photon and Quantum Basic Research Coordinated Development Program from the Ministry of Education, Culture, Sports, Science and Technology, Japan. Bragg edge imaging, one of the energy-resolved neutron imaging methods for visualizing material properties, was applied to feasibility study of the temperature distribution of copper rod, complementary study of the texture and strain distribution of bent steel plates using neutron diffraction and EBSD, and so on. Outline of results obtained by these imaging experiments will be presented.

論文

High stereographic resolution texture and residual stress evaluation using time-of-flight neutron diffraction

徐 平光; Harjo, S.; 小島 真由美*; 鈴木 裕士; 伊藤 崇芳*; Gong, W.; Vogel, S. C.*; 井上 純哉*; 友田 陽*; 相澤 一也; et al.

Journal of Applied Crystallography, 51(3), p.746 - 760, 2018/06

 被引用回数:18 パーセンタイル:92.35(Chemistry, Multidisciplinary)

Neutron diffraction texture measurements provide bulk textures with excellent grain statistics even for large grained materials, together with the crystallographic parameters and microstructure information such as phase fractions, coherent crystallite size, root mean square microstrain, macroscopic/intergranular stress/strain. The procedure for high stereographic resolution texture and residual stress evaluation was established at the TAKUMI engineering materials diffractometer. The pole figure evaluation of a limestone standard sample with a trigonal crystal structure suggested that the obtained precision for texture measurement is comparable with the oversea well-established neutron beam lines utilized for texture measurements. A high strength martensite-austenite multilayered steel was employed for further verification of the reliability of simultaneous Rietveld analysis of multiphase textures and macro stress tensors. By using a geometric mean micro-mechanical model, the macro stress tensor analysis with a plane stress assumption showed a RD-TD in-plane compressive stress (about -330 MPa) in martensite layers and a RD-TD in-plane tensile stress (about 320 MPa) in austenite layers. The phase stress partitioning was ascribed to the additive effect of volume expansion during martensite transformation and the linear contraction misfit during water quenching.

論文

中性子回折ラインプロファイル解析によるフェライト系およびオーステナイト系ステンレス鋼の引張変形中の転位増殖その場観察

佐藤 成男*; 黒田 あす美*; 佐藤 こずえ*; 熊谷 正芳*; Harjo, S.; 友田 陽*; 齋藤 洋一*; 轟 秀和*; 小貫 祐介*; 鈴木 茂*

鉄と鋼, 104(4), p.201 - 207, 2018/00

 被引用回数:5 パーセンタイル:43.06(Metallurgy & Metallurgical Engineering)

To investigate the characteristics of dislocation evolution in ferritic and austenitic stainless steels under tensile deformation, neutron diffraction line-profile analysis was carried out. The austenitic steel exhibited higher work hardening than the ferritic steel. The difference in the work hardening ability between the two steels was explained with the dislocation density estimated by the line-profile analysis. The higher dislocation density of the austenitic steel would originate from its lower stacking fault energy. Dislocation arrangement parameters indicated that the strength of interaction between dislocations in the austenitic steel was stronger than that in the ferritic steel.

論文

種々な方法によるMn-Si-C鋼の残留オーステナイト体積率測定の比較

友田 陽*; 関戸 信彰*; 徐 平光; 川崎 卓郎; Harjo, S.; 田中 雅彦*; 篠原 武尚; Su, Y.; 谷山 明*

鉄と鋼, 103(10), p.570 - 578, 2017/10

 被引用回数:11 パーセンタイル:62.6(Metallurgy & Metallurgical Engineering)

Various methods were employed to measure the austenite volume fraction in a 1.5Mn-1.5Si-0.2C steel. It has been confirmed that the volume fractions determined by transmission electron microscopy, scanning electron microscopy/electron back scatter diffraction, X-ray diffraction and neutron diffraction exhibit a general trend to become larger in this order, although the values obtained by X-ray and neutron diffraction are similar in the present steel because austenite is relatively stable. The austenite volume fractions determined by diffraction methods have been found to be affected by the measuring specimen direction, i.e., texture, even by applying the conventional correcting procedure. To avoid this influence, it is recommended to measure both of volume fraction and texture simultaneously using neutron diffraction. Although synchrotron X-ray shows higher angle resolution, its small incident beam size brings poor statistic reliability. The influence of texture cannot be avoided for transmission Bragg edge measurement, either, which must be overcome to realize 2D or 3D volume fraction mapping.

論文

Work hardening, dislocation structure, and load partitioning in lath-martensite determined by ${it in situ}$ neutron diffraction line profile analysis

Harjo, S.; 川崎 卓郎; 友田 陽*; Gong, W.*; 相澤 一也; Tichy, G.*; Shi, Z.*; Ung$'a$r, T.*

Metallurgical and Materials Transactions A, 48(9), p.4080 - 4092, 2017/09

AA2017-0020.pdf:3.33MB

 被引用回数:22 パーセンタイル:84.2(Materials Science, Multidisciplinary)

${it in situ}$ neutron diffraction during tensile deformation of lath martensite steel containing 0.22 mass% of carbon, is performed using TAKUMI of J-PARC. The diffraction peaks at plastically deformed states exhibit asymmetries as the reflection of redistributions of the stress and dislocation densities/arrangements in lath-packets where the dislocation glides are favorable (soft packet) and unfavorable (hard packet). The dislocation density is as high as 10$$^{15}$$ m$$^{-2}$$ at the as-quenched state, and then during tensile straining, the load and the dislocation density become different between the two lath-packets. The dislocation character and arrangement vary also in the hard packet, but hardly change in the soft packet. The hard packet plays an important role in the high work hardening in martensite, which could be understood by taking into account not only the increase of the dislocation density but also the change in dislocation arrangement.

論文

Unusual plastic deformation behavior in lath martensitic steel containing high dislocation density

Harjo, S.; 川崎 卓郎; 友田 陽*; Gong, W.

Materials Science Forum, 905, p.46 - 51, 2017/08

To understand the strengthening mechanism of a metallic material with high dislocation density, the plastic deformation behavior of lath martensite was studied by means of in situ neutron diffraction measurements during tensile deformations using a 22SiMn2TiB steel and a Fe-18Ni alloy. The characteristics of dislocation were analyzed and were discussed with the relation of stress-strain curves. The dislocation densities induced by martensitic transformation during heat-treatment in both materials were found to be originally as high as 10$$^{15}$$ m$$^{-2}$$ order, and subsequently to increase slightly by the tensile deformation. The parameter M value which displays the dislocation arrangement dropped drastically at the beginning of plastic deformation in both materials, indicating that the random arrangement became more like a dipole arrangement.

論文

Quantitative evaluation of texture and dislocations during annealing after hot deformation in austenitic steel using neutron diffraction

友田 陽*; 佐藤 成男*; Uchida, M.*; 徐 平光; Harjo, S.; Gong, W.; 川崎 卓郎

Materials Science Forum, 905, p.25 - 30, 2017/08

Microstructural change during hot compressive deformation at 700 $$^{circ}$$C followed by isothermal annealing for a Fe-32Ni austnitic alloy was monitored using ${it in situ}$ neutron diffraction. The evolution of deformation texture with 40% compression and its change to recrystallization texture during isothermal annealing were presented by inverse pole figures for the axial and radial directions. The change in dislocation density was tracked using the convolutional muli-profile whole profile fitting method. To obtain the fitting results with good statistics, at least 60 s time-slicing for the event-mode recorded data was needed. The average dislocation density in 60 s after hot compression was determined to be 2.8 $$times$$ 10$$^{14}$$ m$$^{-2}$$ that decreased with increasing of annealing time.

論文

Time-of-flight neutron transmission imaging of martensite transformation in bent plates of a Fe-25Ni-0.4C alloy

Su, Y.; 及川 健一; 篠原 武尚; 甲斐 哲也; 廣井 孝介; Harjo, S.; 川崎 卓郎; Gong, W.; Zhang, S. Y.*; Parker, J. D.*; et al.

Physics Procedia, 88, p.42 - 49, 2017/06

 被引用回数:3 パーセンタイル:88.78

The influences of bending deformation and subsequent subzero treatment on the martensite transformation behaviors in a metastable austenitic alloy Fe-25Ni-0.4C were investigated by the time-of-flight (TOF) neutron Bragg-edge transmission (BET) imaging method. Two-dimensional (2D) maps of martensite phase volume fractions and texture variations due to residual stress and lowering the temperature of the bent samples before and after subzero treatment were obtained by Bragg-edge spectral analysis. The obtained phase volume fractions were quantitatively compared with those determined by neutron diffraction.

論文

Evaluation of austenite volume fraction in TRIP steel sheets using neutron diffraction

徐 平光; 友田 陽*; 新垣 優; Harjo, S.; 末吉 仁*

Materials Characterization, 127, p.104 - 110, 2017/05

 被引用回数:29 パーセンタイル:94.98(Materials Science, Multidisciplinary)

The volume fractions of austenite ($$f_{rm A}$$) in TRIP steels were evaluated using time-of-flight neutron diffraction through four methods. They include the analysis method with random texture assumption, the correction method of ($$hkl$$) peak intensities, the Rietveld refinement method using the summed spectrum without distinguishing the specimen orientations, and the combined Rietveld analysis method for textures and volume fractions. It was found that for a near-random spectrum obtained by the summation of all the measured neutron spectra, the Rietveld refinement provided a satisfactory precision for $$f_{rm A}$$. Moreover, the precision was further improved through the combined Rietveld analysis method. If the texture measurement is unavailable, it is suggested to measure the neutron spectrum along the transverse direction, and to analyze the $$f_{rm A}$$ using conventional correction method of ($$hkl$$) peak intensities. It was also confirmed that the increment of $$f_{rm A}$$ evidently improved the combinations of tensile strength and uniform elongation (TS$$times$$UEl).

論文

Reverse austenite transformation behavior in a tempered martensite low-alloy steel studied using ${it in situ}$ neutron diffraction

友田 陽*; Gong, W.*; Harjo, S.; 篠崎 智也*

Scripta Materialia, 133, p.79 - 82, 2017/05

AA2017-0349.pdf:2.43MB

 被引用回数:18 パーセンタイル:77.17(Nanoscience & Nanotechnology)

The microstructure evolution during reverse transformation of a Cr-Ni-Mo steel consisting of tempered lath martensite and Cr carbide was examined using ${it in situ}$ neutron diffraction at high temperatures. The microstructural change from a reversed coarse-grained structure to a fine-grained polygonal structure by further annealing was monitored through a decrease in the diffraction intensity caused by primary extinction and the full width at half maximum. This result is different from that for a bainite steel, showing good coincidence with the observations using electron back scatter diffraction.

論文

Residual stresses in steel rod with collar formed by partial diameter-enlarging technique

福田 晃二郎*; 友田 陽*; Harjo, S.; Gong, W.*; Woo, W.*; Seong, B. S.*; 桑原 義孝*; 生田 文昭*

Materials Science and Technology, 33(2), p.172 - 180, 2017/01

 被引用回数:0 パーセンタイル:0(Materials Science, Multidisciplinary)

Residual stress distribution in a carbon steel component with collar manufactured by partial diameter-enlarging (PDE) process was evaluated using the angular dispersion and time-of-flight neutron diffraction methods in the interior and X-ray diffraction method at the surface of the collar. The residual stresses in the PDE specimen were smaller compared with those of a specimen with the similar shape and dimension made by a simple compression (SC) process. The hoop residual stress varied from -98 to 2 MPa around the circumference at the surface of the collar in the PDE specimen, whereas it was nearly constant in the SC one. The residual stresses in the central region of the both specimens were nearly in a hydrostatic compressive stress condition.

論文

Composite behavior of lath martensite steels induced by plastic strain, a new paradigm for the elastic-plastic response of martensitic steels

Ung$'a$r, T.*; Harjo, S.; 川崎 卓郎; 友田 陽*; Rib$'a$rik, G.*; Shi, Z.*

Metallurgical and Materials Transactions A, 48(1), p.159 - 167, 2017/01

AA2016-0372.pdf:2.81MB

 被引用回数:25 パーセンタイル:86.24(Materials Science, Multidisciplinary)

Based on high-resolution neutron diffraction experiments we will show that in lath martensite steels the initially homogeneous dislocation structure is disrupted by plastic deformation, to produce a composite on the length scale of martensite lath packets. The diffraction patterns of plastically strained martensitic steel reveal characteristically asymmetric peak profiles in the same way as has been observed in materials with heterogeneous dislocation structures. Lath packets oriented favorably or unfavorably for dislocation glide become soft or hard. The lath packet type develops by work softening or work hardening in which the dislocation density becomes smaller or larger compared to the initial average one. The decomposition into soft and hard lath packets is accompanied by load redistribution between the two lath packet types. The composite behavior of plastically deformed lath martensite opens a new way to understand the elastic-plastic response in this class of materials.

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