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Journal Articles

Effects of potential on the electrical conductivity of a solution within a crevice of stainless steel in high-temperature water

Soma, Yasutaka; Komatsu, Atsushi; Ueno, Fumiyoshi

Corrosion, 78(6), p.503 - 515, 2022/06

 Times Cited Count:0 Percentile:0(Materials Science, Multidisciplinary)

The effects of electrochemical potential (ECP) on water chemistry within a crevice are of critical importance for understanding stress corrosion cracking (SCC) of Fe-Cr-Ni alloys in high temperature water. In this study, the effects of ECP on the electrical conductivity of a solution within a Type-316L stainless steel crevice ($$sigma$$$$_{crev}$$) have been studied in 288$$^{circ}$$C and 8 MPa water containing 10 ppb Cl$$^{-}$$ as major anionic species. In situ measurements of $$sigma$$$$_{crev}$$ in a rectangular crevice with a gap of 15 $$mu$$m and a depth of 23 mm have been conducted using small sensors installed at different crevice depths. An increase in ECP from -0.49 V (vs. standard hydrogen electrode) to -0.12 V resulted in an increase in $$sigma$$$$_{crev}$$ from 12 $$mu$$Scm$$^{-1}$$ to 160 $$mu$$Scm$$^{-1}$$ at a distance of 21 mm from the crevice mouth. The increase in $$sigma$$$$_{crev}$$ reached a maximum at about 0.15 V (about 300 $$mu$$Scm$$^{-1}$$) and then tended to decrease with increasing potential. Finite element model analysis taking into account the electrochemical reaction quantitatively reproduced this behavior. It is considered that Cl$$^{-}$$ is the major anionic species transported into the crevice at relatively low potentials, and that $$sigma$$$$_{crev}$$ increases monotonically with increasing ECP. On the other hand, when ECP exceeds around 0 V, a sufficient amount of HCrO$$_{4}$$$$^{-}$$ generated by transpassive dissolution also transported into the gap. Since this chemical species is highly oxidizing, unlike Cl, it is assumed that it reacts with metal cations to oxidize and precipitate them, thereby lowering conductivity.

Journal Articles

Effects of a corrosion inhibitor on the corrosion of steels under thin solution layers

Momma, Yuichiro*; Sakairi, Masatoshi*; Ueno, Fumiyoshi; Otani, Kyohei

Zairyo To Kankyo, 71(5), p.133 - 137, 2022/05

The effect of the corrosion inhibitor on the corrosion of steel under a thin solution layer was investigated. As a result of forming a thin solution layer with a thickness of 1.0-0.2 mm on the specimen, adding a mixed solution of sodium molybdate and aluminum lactate as a corrosion inhibitor, and performing electrochemical measurement, the corrosion inhibitor suppresses the anodic reaction. And in the thin solution layer, it was suggested that the morphology of the protective layer structure by the corrosion inhibitor changed according to the amount of liquid as compared with the bulk immersion.

Journal Articles

Time dependence of corrosion behavior on Ta in NaOH solutions

Ishijima, Yasuhiro; Ueno, Fumiyoshi; Abe, Hitoshi

Materials Transactions, 63(4), p.538 - 544, 2022/04

 Times Cited Count:0 Percentile:0(Materials Science, Multidisciplinary)

The time dependence of the corrosion behavior of tantalum (Ta), which is used in nuclear fuel reprocessing equipment, in sodium hydroxide (NaOH) solutions was investigated by immersion tests, and the mechanism of the time dependence was examined via surface observations and electrochemical measurements. The immersion tests were conducted at room temperature with NaOH concentrations ranging from 1 to 7 mol/L for immersion periods of 24 to 168 h. The corrosion rate increased with the NaOH concentration but peaked with the immersion period and then decreased. The time to peak of the corrosion rate was shorter with higher NaOH concentration. The X-ray diffraction (XRD) patterns and Raman spectra of the surfaces of the specimens immersed in the 7 mol/L NaOH solution for more than 48 h showed Na$$_{8}$$Ta$$_{6}$$O$$_{19}$$ formation. The polarization resistance decreased with immersion time for all NaOH concentrations up to about 24 h after immersion. Thereafter, the polarization resistance increased with immersion time in 7 mol/L NaOH solution and remained almost constant in the other NaOH concentrations. Findings suggested that the change in the corrosion rate was affected by the film formation during immersion, since the time dependence of the polarization resistance and the sum of film resistance and charge transfer resistance had the same tendencies. The precipitation film was mainly Na$$_{8}$$Ta$$_{6}$$O$$_{19}$$ formed by the dissolution of the passivity film on Ta.

Journal Articles

Effect of $$^{90}$$Sr dissolved solution on corrosion potential of type 316L stainless steel

Aoyama, Takahito; Kato, Chiaki; Sato, Tomonori; Sano, Naruto; Yamashita, Naoki; Ueno, Fumiyoshi

Zairyo To Kankyo, 71(4), p.110 - 115, 2022/04

no abstracts in English

Journal Articles

Electrochemical behavior of carbon steels under thickness-controlled solution layer

Momma, Yuichiro*; Sakairi, Masatoshi*; Ueno, Fumiyoshi; Otani, Kyohei

Zairyo To Kankyo, 71(4), p.121 - 125, 2022/04

The effect of solution layer thickness on the atmospheric corrosion of carbon steel was investigated using novel devices fabricated by a 3D printer. These novel devices allowed us to control the solution layer thickness precisely. Potentiodynamic polarization measurements were performed under thickness-controlled solution layer, and oxygen diffusion limiting current density ($$j_{rm lim}$$) and anodic current density ($$j_{rm anode}$$) were measured. As the solution layer become thinner, $$j_{rm lim}$$ increased and $$j_{rm anode}$$ decreased. This result indicates that corrosion accelerates when the solution layer becomes thinner. The diffusion coefficient of oxygen was calculated as 3.20$$times$$10$$^{-5}$$ cm$$^{2}$$ s$$^{-1}$$ from the relationship between $$j_{rm lim}$$ and solution layer thickness, and the critical diffusion thickness was estimated to be 0.87 mm.

Journal Articles

Novel ${it Methanobacterium}$ strain induces severe corrosion by retrieving electrons from Fe$$^{0}$$ under a freshwater environment

Hirano, Shinichi*; Ihara, Sota*; Wakai, Satoshi*; Dotsuta, Yuma; Otani, Kyohei; Kitagaki, Toru; Ueno, Fumiyoshi; Okamoto, Akihiro*

Microorganisms (Internet), 10(2), p.270_1 - 270_12, 2022/02

 Times Cited Count:5 Percentile:86.59(Microbiology)

To understand the role of methanogens in corrosion under anoxic conditions in freshwater, we investigated the corrosion activities of methanogens in samples collected from groundwater and rivers. We enriched microorganisms that can grow with CO$$_{2}$$/NaHCO$$_{3}$$ and Fe$$^{0}$$ as the sole carbon source and electron donor, respectively, in ground fresh water. Electrochemical analysis revealed that ${it Methanobacterium}$ strain can uptake electrons from the cathode at lower than -0.61 V vs SHE and has a redox-active component with electrochemical potential different from those of other previously reported methanogens with extracellular electron transfer ability. This study indicated the corrosion risk by methanogens capable of taking up electrons from Fe$$^{0}$$ in anoxic freshwater environments and the necessity of understanding the corrosion mechanism to contribute to risk diagnosis.

Journal Articles

Effect of oxygen concentration on corrosion rate of carbon steel in air/solution alternating condition

Otani, Kyohei; Ueno, Fumiyoshi; Kato, Chiaki

Zairyo To Kankyo, 71(2), p.40 - 45, 2022/02

The purpose of this study is to investigate the effect of oxygen concentration in the air on the corrosion rate of carbon steel in an air/solution alternating environment in the low oxygen concentration range and to clarify the corrosion rate and corrosion mechanism of carbon steel depending on the oxygen concentration in air by the mass change of specimens before and after the corrosion test and observing the iron rust layer formed on the surface of carbon steel. The corrosion rate increases with increasing oxygen concentration in the air, and the gradient of the corrosion rate decreases gradually. The maximum erosion depth increased with increasing oxygen concentration except for the case of 1% oxygen concentration, however, the maximum erosion depth for 1% oxygen concentration was larger than that for 5% air oxygen concentration.

Journal Articles

A Task of microbiologically influenced corrosion in Fukushima Daiichi Decommissioning

Wakai, Satoshi*; Hirano, Shinichi*; Ueno, Fumiyoshi; Okamoto, Akihiro*

Zairyo To Kankyo, 70(12), p.491 - 496, 2021/12

After Fukushima Daiichi Nuclear Power Station accident, various corrosion mitigating activities have been treated, and severe corrosion incident have never taken placed. On the other hand, the facilities were exposed sea water, and some of them have continuously exposed to ground water. The exposure of metal materials to environmental water has a risk of microbiologically influenced corrosion (MIC). In this paper, we summarize the latest knowledge of MIC and the task of MIC in the decommissioning of Fukushima Daiichi Nuclear Power Station.

JAEA Reports

Database for corrosion under irradiation conditions (Contract research)

Sato, Tomonori; Hata, Kuniki; Kaji, Yoshiyuki; Ueno, Fumiyoshi; Inoue, Hiroyuki*; Taguchi, Mitsumasa*; Seito, Hajime*; Tada, Eiji*; Abe, Hiroshi*; Akiyama, Eiji*; et al.

JAEA-Review 2021-001, 123 Pages, 2021/06

JAEA-Review-2021-001.pdf:10.33MB

In the implement of the decommissioning of Fukushima Daiichi Nuclear Power Station (1F), there are many problems to be solved. Specially, the mitigation of the aging degradation by the corrosion of the structural materials is important to implement the decommissioning safely and continuously. However, there are limited data for the environmental factors of corrosion in 1F, and the condition of 1F is continuously changing. So, the literature data for the water radiolysis and the corrosion under irradiation are listed as the database of corrosion under irradiation in this report. And the new obtained radiolysis and corrosion data, which have not been reported in the literature and will be required in the decommissioning of 1F, are reported.

Journal Articles

Three-dimensional computational modeling and simulation of intergranular corrosion propagation of stainless steel

Igarashi, Takahiro; Komatsu, Atsushi; Motooka, Takafumi*; Ueno, Fumiyoshi; Yamamoto, Masahiro

Corrosion Science and Technology, 20(3), p.105 - 111, 2021/06

We constructed three dimensional computational model using cellular automata method to simulate the intergranular corrosion propagation of stainless steel. In the model, the computational system was constructed by three types of cells: grain (bulk), grain boundary (GB), and solution cell. Our simulations revealed that the surface roughness calculated by the model adopted distributed dissolution rates of GBs was greater than that adopted constant dissolution rates of GBs. The cross-sectional images obtained by our simulation were comparable with that obtained by corrosion tests. These results indicate that the surface roughness during corrosion relates the distribution of corrosion rate.

Journal Articles

Analysis for the mechanism of accelerated corrosion on low alloy steel in air-solution alternating condition

Otani, Kyohei; Tsukada, Takashi; Ueno, Fumiyoshi

Materials Transactions, 62(6), p.763 - 769, 2021/06

 Times Cited Count:0 Percentile:0(Materials Science, Multidisciplinary)

In this study, the iron rust layer formed on the low alloy steel under air-solution alternating conditions was investigated by cross-sectional observation and analysis, and the mechanism of the accelerated corrosion of the steel under alternating conditions was clarified. The observations and analysis showed that the multilayered iron rust layer composed of the red rust layer (FeOOH), rust crust layer (Fe$$_{3}$$O$$_{4}$$), inner crystal (Fe$$_{3}$$O$$_{4}$$), and inner rust layer was formed on the low alloy steel. It can be considered that the multilayered iron rust layer accelerated the cathodic reaction rate of dissolved oxygen under alternating conditions. This acceleration is the reason why the corrosion rate of the low alloy steel under alternating conditions was accelerated.

Journal Articles

Time dependence of corrosion behavior on Ta in NaOH solutions

Ishijima, Yasuhiro; Ueno, Fumiyoshi; Abe, Hitoshi

Zairyo To Kankyo, 70(6), p.192 - 198, 2021/06

The time dependence of corrosion behavior on tantalum used in nuclear fuel reprocessing equipment in sodium hydroxide solution was investigated by immersion corrosion tests, and the mechanism of aging change was discussed from surface observations and electrochemical measurements. The immersion tests were carried out at room temperature with NaOH concentrations ranging from 1 to 7 mol/L and immersion times ranging from 24 to 168 hr, respectively. The corrosion rate increased with NaOH concentration, but peaked with immersion time and then decreased. The time to peak of corrosion rate was shorter with higher NaOH concentration. The SEM observations and Raman analysis at the surface of the specimens that were cleaned and weighed after the immersion test did not show any film formation. On the other hand, the polarization resistance showed a constant value or an increase after a decrease immediately after immersion. It is suggested that the change in corrosion rate is affected by the formation of film by immersion, since the value of polarization resistance is almost the same as the sum of film resistance and charge transfer resistance. The film was considered to be mainly Na$$_{8}$$Ta$$_{6}$$O$$_{19}$$ formed by the dissolution of Ta.

Journal Articles

Decrease in pitting corrosion resistance of extra-high-purity type 316 stainless-steel by Cu$$^{2+}$$ in NaCl

Aoyama, Takahito; Ogawa, Hiroaki; Kato, Chiaki; Ueno, Fumiyoshi

Metals, 11(3), p.511_1 - 511_13, 2021/03

 Times Cited Count:3 Percentile:26.82(Materials Science, Multidisciplinary)

The effect of Cu$$^{2+}$$ in bulk solution on pitting corrosion resistance of extra high purity type 316 stainless steel was investigated. Pitting occurred in 0.1 M NaCl-1 mM CuCl$$_2$$ whereas pitting was not initiated in 0.1 M NaCl. Although deposition of Cu$$^{2+}$$ on the surface occurred regardless of potential region in 0.1 M NaCl-1 mM CuCl$$_2$$, Cu$$^{2+}$$ in bulk solution had no influence on the passive film formation. The decrease in pitting corrosion resistance in 0.1 M NaCl-1 mM CuCl$$_2$$ resulted from the deposited Cu or Cu compound and continuous supply of Cu$${2+}$$ on the surface.

Journal Articles

Consideration on stress corrosion cracking evaluation of zirconium for Fuel Reprocessing Facilities

Hashikura, Yasuaki*; Ishijima, Yasuhiro; Nakahara, Masaumi; Sano, Yuichi; Ueno, Fumiyoshi; Abe, Hitoshi

Hozengaku, 19(3), p.95 - 102, 2020/10

A plutonium concentrator was selected, and constant load tensile tests with controlled applied potentials and electrochemical tests were conducted in nitric acid and sodium nitrate solutions. From the results, a map which shows the effect of nitric acid concentration to crack initiation potential was drawn. And, it was pointed out that not only the nitric acid but also the nitrate ion coordinated to the nitrate must be considered in evaluating the possibility of stress corrosion cracking.

Journal Articles

Effect of seawater components on corrosion rate of steel in air/solution alternating condition

Otani, Kyohei; Tsukada, Takashi; Ueno, Fumiyoshi; Kato, Chiaki

Zairyo To Kankyo, 69(9), p.246 - 252, 2020/09

The purpose of this study was to investigate the effect of artificial sea water concentration on the corrosion rate of carbon steel under air/solution alternating condition, and to clarify the corrosion mechanism of carbon steel that changes with artificial seawater concentration. Mass measurements showed that the corrosion rate of carbon steel in the alternating condition accelerates with increasing concentration in the concentration region between deionized water to 200 times diluted artificial seawater (ASW), and the corrosion rate decreases with increasing concentration in the concentration region between 20 times diluted ASW to undiluted ASW. It can be considered that the reason why the carbon steel corrosion was suppressed in highly concentrated artificial seawater would Mg ions and Ca ions in the artificial seawater precipitate and cover on the surface due to the increase in pH near the surface by oxygen reduction reaction.

Journal Articles

Modelling of intergranular corrosion using cellular automata, 1; Characteristics and corrosion rates of stainless steels in modified nuclear reprocessing solution

Yamamoto, Masahiro; Irisawa, Eriko; Igarashi, Takahiro; Komatsu, Atsushi; Kato, Chiaki; Ueno, Fumiyoshi

Proceedings of Annual Congress of the European Federation of Corrosion (EUROCORR 2019) (Internet), 5 Pages, 2019/09

Intergranular corrosion phenomena were analysed using modified reprocessing solution. The data indicated that corrosion rates increased with time at the initial stage, and these stayed at constant value. Intergranular corrosion propagated at grain boundary in the initial stage and then attacked whole grain boundary causing drop out of grains. Corrosion rates of steady state were sum of intergranular corrosion amounts and weight losses of dropped grains. Surface appearances and cross sections of corroded samples were analyzed. The results indicated that the initial stage of intergranular corrosion was characterized by the ratio of corrosion rates between grain boundary and matrix. These ratios differed from individual grain boundaries. Total corrosion rates were affected by the distribution of these ratios. These data were based on the numerical modelling of intergranular corrosion using cellular automata. And also, calculated results were compared with these analytical data.

Journal Articles

Analysis for the mechanism of accelerated corrosion on low alloy steel in air-solution alternating condition

Otani, Kyohei; Tsukada, Takashi; Ueno, Fumiyoshi

Zairyo To Kankyo, 68(8), p.205 - 211, 2019/08

In the present study, the iron rust layer formed on the low ally steel in air-solution alternating condition was investigated by cross-sectional observation and analysis, and the mechanism of accelerated corrosion of the steel in the alternating condition was clarified. Observation and analysis showed that the multi-layered iron rust layer composed of red rust layer (FeOOH), rust crust layer (Fe$$_{3}$$O$$_{4}$$), inner crystal (Fe$$_{3}$$O$$_{4}$$), and inner rust layer was formed on the low alloy steel. It can be considered that the multi-layered iron rust layer accelerated the cathodic reaction rate of the steel in the alternating condition. This acceleration would be the reason why the corrosion rate of the low alloy steel in the alternating condition was accelerated.

Journal Articles

IV. Electrochemical measurements in various environments; Nuclear power plant I (Electrochemical measurement in nuclear power plant)

Ueno, Fumiyoshi

Zairyo To Kankyo, 68(1), p.2 - 8, 2019/01

It is important to control the cooling water of light water reactors (boiling water reactor and pressurized water reactor) to suitable quality in order to reduce corrosion of structural materials and generation of radioactive corrosion products. For that purpose, monitoring of water quality using electrochemical measurement method is necessary. In this article, the application of ECP measurement to BWR is mainly focused, I describe the water quality of light water reactors and the necessity of electrochemical measurement.

Journal Articles

Mass transfer inside narrow crevice of SUS316L in high temperature water

Yamamoto, Masahiro; Soma, Yasutaka; Igarashi, Takahiro; Ueno, Fumiyoshi

Proceedings of Annual Congress of the European Federation of Corrosion (EUROCORR 2018) (USB Flash Drive), 7 Pages, 2018/09

In order to clarify the SCC behavior of SUS316L under BWR environment, mass transfer inside crevice of SUS316L in high temperature water using various crevice gap samples was investigated. The samples were prepared by put together two SUS316L sheets. Crevice gap differs from 0.005 mm to 0.1 mm. Corrosion tests were conducted in 8 ppm dissolved oxygen (DO) conditions. Surface oxide film was analysed by laser Raman spectroscopy (LRS) after immersion. Numerical simulations were also conducted by using COMSOL Maltiphysics. Diffusion process of DO and the other chemical species were calculated with connected to electrochemical process. Electrical conductivities inside the crevice were 100 times larger than these of outer water. The reason of high conductivity is existence of Fe$$^{2+}$$ ions at the DO depletion crevice.

Journal Articles

Effects of environmental factors inside the crevice on corrosion of stainless steel in high temperature water

Yamamoto, Masahiro; Sato, Tomonori; Igarashi, Takahiro; Ueno, Fumiyoshi; Soma, Yasutaka

Proceedings of European Corrosion Congress 2017 (EUROCORR 2017) and 20th ICC & Process Safety Congress 2017 (USB Flash Drive), 6 Pages, 2018/09

The authors have studied the differences between outer surface and the crevice-like portion of SUS316L in high pressurized and high temperature water containing dissolved oxygen. We have already introduced that changes in the characteristics of corrosion products along the crevice directions and gap width. It is suggested that the environmental conditions are different with the features of crevice from these results. In this report, we introduce the changes in oxide films with crevice gaps and comparison with the numerical simulation data utilizing of FEM calculation.

236 (Records 1-20 displayed on this page)