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Journal Articles

Probabilistic fracture mechanics benchmarking study of PASCAL-SP code with xLPR code regarding primary water stress corrosion cracking

Mano, Akihiro; Yamaguchi, Yoshihito; Katsuyama, Jinya

International Journal of Pressure Vessels and Piping, 222, p.105792_1 - 105792_11, 2026/08

 Times Cited Count:0 Percentile:0.00(Engineering, Multidisciplinary)

A probabilistic fracture mechanics (PFM) analysis code, PASCAL-SP, has been developed by the Japan Atomic Energy Agency (JAEA) to evaluate the failure probability of piping within nuclear power plants while considering age-related degradations such as stress corrosion cracking and fatigue for both pressurized water reactor and boiling water reactor environments. To strengthen the confidence in the results of PASCAL-SP, a benchmarking study was performed with the PFM analysis code, xLPR, which was developed by the U.S.NRC in collaboration with EPRI. In this benchmarking study, deterministic and probabilistic analyses are performed using common analysis conditions. This paper presents the details of these conditions and comparisons of the results between the two aforementioned codes. Both codes were found to provide nearly the same results in both deterministic and probabilistic analyses for a dissimilar metal weld subjected to primary water stress corrosion cracking.

JAEA Reports

Ultrasonic analysis of columnar crystal propagation echo in acoustically anisotropic weld metals; Targeting intergranular cracking of stainless-steel piping in pressurized water reactor primary system "FY2024 Nuclear Regulation Research Technology Infrastructure Construction Project Subsidy 'The Grant to Establish Technology Bases for Enhancement of Nuclear Regulation Research'"

Matsui, Tetsuya; Shimodaira, Masaki; Yamaguchi, Yoshihito; Toyama, Takeshi; Katsuyama, Jinya

JAEA-Research 2025-017, 41 Pages, 2026/03

JAEA-Research-2025-017.pdf:4.52MB

The JAEA Safety Research Center has been conducting fundamental research on advanced inspection and structural integrity assessment technologies since FY2024, including the development of a machine-learning-based ultrasonic flaw detection method using an ultrasonic simulator. To assess the simulator's applicability, phased array ultrasonic testing (PAUT) results produced by the simulator were compared with actual measurement data. Due to limited publicly available datasets, an intergranular crack in the pressurizer spray line piping of Kansai Electric Power Co. Inc.'s Ohi Nuclear Power Station Unit 3 was selected as the reference case. PAUT linear scanning analysis at a 45$$^{circ}$$ incident angle detected the crack's corner and edge echoes. Strong columnar-crystal propagation echoes were also observed within the weld metal, with their intensity showing dependence on the symmetric axis angle. Analysis at a 31$$^{circ}$$ incident angle similarly identified strong columnar-crystal propagation echoes, which connected to the crack's corner echoes and propagated into the weld region. These results align with actual measurements, indicating that the observed weld-metal echoes are likely attributable to columnar-crystal propagation.

Journal Articles

Improvement of PFM analysis code PASCAL-SP2 for evaluating the failure probability of stainless steel pipe with a stress corrosion crack in PWRs

Yamaguchi, Yoshihito; Li, S.; Katsuyama, Jinya

Proceedings of the ASME 2025 Pressure Vessels & Piping Conference (PVP2025) (Internet), 8 Pages, 2025/07

Journal Articles

Characteristics of fatigue crack growth rates for ferritic steels in water environment provided by the ASME Code Section XI

Yamaguchi, Yoshihito; Hasegawa, Kunio; Negyesi, M.*

Proceedings of the ASME 2025 Pressure Vessels & Piping Conference (PVP2025) (Internet), 8 Pages, 2025/07

Journal Articles

Applicability of fracture evaluation method based on local approach to an irradiated low-alloy steel

Shimodaira, Masaki; Ha, Yoosung; Yamaguchi, Yoshihito; Hata, Kuniki; Katsuyama, Jinya

Proceedings of the ASME 2025 Pressure Vessels & Piping Conference (PVP2025) (Internet), 8 Pages, 2025/07

In the structural integrity assessment of the reactor pressure vessels (RPVs), the stress intensity factor acting on the tip of a postulated crack compares with fracture toughness evaluated by the fracture toughness test. The plastic constraint of the postulated crack is lower than the fracture toughness specimen due to the shallow crack depth. Assessing the structural integrity of the RPV with a low-constraint specimen may give an overly conservative result. Recently, a rational fracture assessment method has been developed for RPVs based on the local approach (LA). The LA can estimate the fracture toughness distribution using the Weibull stress, an index of the fracture independent of the plastic constraint. To apply the LA for RPV, it must be confirmed to accurately estimate the Weibull stress and the fracture toughness distribution. In this study, we focused on Weibull parameters, such as shape parameter m and the scaling factor $$sigma$$$$_{u}$$, which are used to calculate the Weibull stress and the fracture probability, respectively. The effect of neutron irradiation on these parameters was investigated by conducting fracture toughness tests and finite element analyses. As a result, the m value corresponding to the uncertainty of the Weibull stress was not affected by irradiation. In contrast, it was found that the $$sigma$$$$_{u}$$ value should be optimized to accurately estimate the fracture toughness distribution for irradiated steel, considering the change in the tensile property.

Journal Articles

Technical basis for revising the fatigue crack growth rates for ferritic steels in the ASME Code Section XI

Hasegawa, Kunio; Yamaguchi, Yoshihito; Udyawar, A.*

Journal of Pressure Vessel Technology, 147(3), p.034501_1 - 034501_7, 2025/06

 Times Cited Count:0 Percentile:0.00(Engineering, Mechanical)

Journal Articles

Development of scaling parameter S$$_{rm R}$$ for negative stress ratios R based on trend in experimental data for fatigue crack growth rates of austenitic stainless steels for ASME code Section XI

Negyesi, M.*; Yamaguchi, Yoshihito; Hasegawa, Kunio; Lacroix, V.*; Morley, A.*

Journal of Pressure Vessel Technology, 147(2), p.021201_1 - 021201_7, 2025/04

 Times Cited Count:0 Percentile:0.00(Engineering, Mechanical)

Journal Articles

Biaxial constraint effect on fracture toughness evaluation of reactor pressure vessel under pressurized thermal shock events

Shimodaira, Masaki; Yamaguchi, Yoshihito; Iwata, Keiko; Katsuyama, Jinya; Chimi, Yasuhiro

Proceedings of the ASME 2024 Pressure Vessels & Piping Conference (PVP 2024) (Internet), 10 Pages, 2024/07

no abstracts in English

Journal Articles

Effects of welding and constraint conditions on the welding residual stress and hardness of Type 316 stainless steel pipe

Li, S.; Yamaguchi, Yoshihito; Katsuyama, Jinya; Li, Y.

Proceedings of the ASME 2024 Pressure Vessels & Piping Conference (PVP 2024) (Internet), 8 Pages, 2024/07

Journal Articles

Proposal of negative stress ratio R for fatigue crack growth rates of austenitic stainless steels in air for ASME Code Section XI based on trend in experimental data

Negyesi, M.*; Yamaguchi, Yoshihito; Hasegawa, Kunio; Lacroix, V.*; Morley, A.*

Proceedings of the ASME 2024 Pressure Vessels & Piping Conference (PVP 2024) (Internet), 8 Pages, 2024/07

Journal Articles

Allowable Stress and Allowable Flaw Sizes Estimated by Converted Tensile Properties from Hardness for Austenitic Stainless Steel Pipe

Ha, Yoosung; Yamaguchi, Yoshihito; Hasegawa, Kunio; Negyesi, M.*

Proceedings of the ASME 2024 Pressure Vessels & Piping Conference (PVP 2024) (Internet), 6 Pages, 2024/07

Journal Articles

Failure probability evaluation for steam generator tubes with wall-thinning

Yamaguchi, Yoshihito; Mano, Akihiro; Li, Y.

Transactions of the 27th International Conference on Structural Mechanics in Reactor Technology (SMiRT 27) (Internet), 10 Pages, 2024/03

The steam generator (SG) is an important component of a pressurized water reactor. In addition, local wall-thinning has been reported in SG tubes. The burst differential pressure, considering both the internal and external pressures from the primary and secondary coolant systems, should be predicted for the failure probability evaluation or structural integrity assessment of SG tubes. In this study, based on the results of burst tests performed in Japan and the United States, we improved the existing burst pressure estimation method for SG tubes with wall-thinning. In addition, as an example of the utilization of the improved burst pressure estimation method, the conditional failure probabilities for SG tubes with local wall-thinning, which is necessary for probabilistic risk assessment and risk-informed decision making, are calculated considering the dimensions of the wall-thinning.

Journal Articles

Development of stress intensity factor solution for surface crack at nozzle corner in reactor pressure vessel

Yamaguchi, Yoshihito; Takamizawa, Hisashi; Katsuyama, Jinya; Li, Y.

Proceedings of the ASME 2023 Pressure Vessels and Piping Conference (PVP 2023) (Internet), 9 Pages, 2023/07

The stress intensity factor (SIF) for crack at nozzle corner is a key parameter in structural integrity assessment of nozzle in reactor pressure vessel (RPV). Although various SIF solutions for surface cracks at nozzle corners have been proposed, most of them are only focusing on the deepest point of the crack, and the information about geometric dimension of the nozzle corner is not clear. According to the previous fatigue test results regarding the surface crack at the nozzle corner, the amounts of crack growth at the surface points were larger than that at the deepest point of the crack. Such results imply that SIFs at the surface points may be higher than that at the deepest point. To increase the reliability of the structural integrity assessment, it is necessary to provide SIF solutions for both surface and deepest points. In this study, SIF solutions for two surface points and the deepest point of surface crack at nozzle corners are developed through finite element analyses and the solutions are provided corresponding to the geometric dimensions of nozzle corner and crack size.

Journal Articles

Modeling of hardness and welding residual stress in Type 316 stainless steel components for the assessment of stress corrosion cracking

Li, S.; Yamaguchi, Yoshihito; Katsuyama, Jinya; Li, Y.; Deng, D.*

Proceedings of the ASME 2023 Pressure Vessels and Piping Conference (PVP 2023) (Internet), 7 Pages, 2023/07

Journal Articles

Development of probabilistic analysis code for evaluating seismic fragility of aged pipes with wall-thinning

Yamaguchi, Yoshihito; Nishida, Akemi; Li, Y.

Proceedings of ASME 2022 Pressure Vessels and Piping Conference (PVP 2022) (Internet), 7 Pages, 2022/07

The wall-thinning is one of the most important age-related degradation phenomena in nuclear piping systems. Furthermore, in recent years, several nuclear power plants in Japan have experienced severe earthquakes. Therefore, failure probability analysis and fragility evaluation of piping systems, taking both wall-thinning and seismic response stresses into consideration, have become increasingly important in seismic probabilistic risk assessment. In Japan Atomic Energy Agency, in order to evaluate the failure probability of aged piping system with wall-thinning, a probabilistic analysis code PASCAL-EC was developed. In this study, to evaluate the seismic fragility of a wall-thinned pipe, a model of seismic response stress considering the wall-thinning effect, a failure evaluation method for wall-thinned pipes, and functions related to uncertainties treatment for important influence parameters have been introduced to PASCAL-EC. In this paper, the improved PASCAL-EC is outlined and preliminary results of the seismic fragility evaluation performed using this code are provided.

Journal Articles

Failure estimation methods for steam generator tubes with wall-thinning or crack

Yamaguchi, Yoshihito; Mano, Akihiro; Li, Y.

Proceedings of ASME 2022 Pressure Vessels and Piping Conference (PVP 2022) (Internet), 10 Pages, 2022/07

The steam generator (SG) tube is one of the important components in pressurized water reactors. Flaws such as wall-thinning or stress corrosion cracking have been reported in SG tubes. The burst pressure where both the internal and external pressures from the primary and secondary coolant systems are considered must be predicted to assess the structural integrity of SG tubes. Burst tests were performed by various organizations. On the basis of the test results, failure estimation methods were proposed. In this study, previous burst test data and existing failure estimation methods for SG tubes with wall-thinning or crack were investigated. As a result, the coefficient of the existing estimation method for SG tube with uniform wall-thinning was updated. In addition, failure estimation methods that are suitable for SG tubes with crack or local wall-thinning were proposed by considering the effects of the flaw shape and size on the burst pressure. The applicability of the failure estimation methods was confirmed by comparing the predicted results with the burst test data in actual SG tubes.

Journal Articles

Empirical correction factor to estimate the plastic collapse bending moment of pipes with circumferential surface flaw

Lacroix, V.*; Hasegawa, Kunio; Li, Y.; Yamaguchi, Yoshihito

Proceedings of ASME 2022 Pressure Vessels and Piping Conference (PVP 2022) (Internet), 7 Pages, 2022/07

Journal Articles

Damage evaluations for BWR lower head in severe accident based on multi-physics simulations

Katsuyama, Jinya; Yamaguchi, Yoshihito; Nemoto, Yoshiyuki; Furuta, Takuya; Kaji, Yoshiyuki

Proceedings of ASME 2022 Pressure Vessels and Piping Conference (PVP 2022) (Internet), 9 Pages, 2022/07

Journal Articles

Failure bending stresses for small diameter thick-wall pipes

Yamaguchi, Yoshihito; Hasegawa, Kunio; Li, Y.; Lacroix, V.*

Proceedings of ASME 2022 Pressure Vessels and Piping Conference (PVP 2022) (Internet), 4 Pages, 2022/07

Journal Articles

Improvement of probabilistic fracture mechanics analysis code PASCAL-SP regarding stress corrosion cracking in nickel based alloy weld joint of piping system in boiling water reactor

Mano, Akihiro; Yamaguchi, Yoshihito; Katsuyama, Jinya; Li, Y.

Journal of Pressure Vessel Technology, 144(1), p.011506_1 - 011506_9, 2022/02

 Times Cited Count:2 Percentile:11.57(Engineering, Mechanical)

In the past few decades, the cracks because of stress corrosion cracking (SCC) have been detected in the dissimilar weld joints welded using nickel based alloy in piping system of boiling water reactors. Thus, the structural integrity assessment for such weld joints has become important. Nowadays, probabilistic fracture mechanics (PFM) analysis is recognized as a rational method for structural integrity assessment because it can consider inherent uncertainties of various influencing factors as probability distributions and quantitatively evaluate the failure probability of a cracked component. The Japan Atomic Energy Agency has developed a PFM analysis code PASCAL-SP for a probabilistic structural integrity assessment of weld joint in pipe in nuclear power plant. This study improves the analysis functions of PASCAL-SP for weld joint welded using nickel based alloy in boiling water reactor susceptible to SCC. As an analysis example of the improved version of PASCAL-SP, the failure probability of a weld joint is quantitatively evaluated. Furthermore, sensitivity analyses are conducted concerning the effect of leak detection and in-service inspection. From the analysis results, it is concluded that the improved version of PASCAL-SP is useful for structural integrity assessment.

116 (Records 1-20 displayed on this page)