Dislocation-climbing bypass over dispersoids with different lattice misfit in creep deformation of FeCrAl oxide dispersion-strengthened alloys

Ukai, Shigeharu; Yamashita, Shinichiro

Journal of Materials Research and Technology, 16, p.891 - 898, 2022/01

https://doi.org/10.1016/j.jmrt.2021.11.123

The creep strain rate of FeCrAl oxide dispersion-strengthened alloys, as a promising accident-tolerant fuel (ATF) cladding of the light-water reactors, is accelerated in YAlO dispersoids by two to three orders of magnitude compared with YZrO dispersoid at 1273K and even occurs at an applied stress less than threshold stress for dislocation detachment. Two approaches were carried out to interpret new findings and to clarify their mechanism. By optimizing the relaxation of the dislocation line energy at the dispersoid interface, numerical analyses proved the accelerated dislocation-climbing in the YAlO dispersoids. The other is a more atomistic approach. The climbing force on the dislocation induced by the stress field around the dispersoid was analyzed in terms of the Peach-Koehler relationship. The accelerated creep strain rate in YAlO dispersoids is attributed to a larger climbing force induced by larger lattice misfit with less coherency in YAlO dispersoid.

Orientation dependence of yield strength in a new single crystal-like FeCrAl oxide dispersion strengthened alloy

Aghamiri, S. M. S.*; Sugawara, Naoya*; Ukai, Shigeharu; Ono, Naoko*; Sakamoto, Kan*; Yamashita, Shinichiro

Materials Characterization, 176, p.111043_1 - 111043_6, 2021/06

https://doi.org/10.1016/j.matchar.2021.111043

Advanced oxidation-resistant FeCrAl ODS alloys were developed via the control of composition-processing conditions for the accident tolerant fuel (ATF) cladding. For the first time, a single-crystal like recrystallized FeCrAl ODS alloy was achieved with a unique crystallographic texture of 110-plane and 211-direction and a high number density of fine nanoscale oxide particles. Evaluation of yield strengths at different temperatures showed higher values in transverse (T) direction than longitudinal (L) direction. The crystal orientation dependence of the yield strength up to 800C was attributed to lower value of Schmid factor in transverse direction. Accordingly, the critical resolved shear stress of this practical class of advanced materials was calculated in various temperatures.

Microstructure and texture evolution and ring-tensile properties of recrystallized FeCrAl ODS cladding tubes

Aghamiri, S. M. S.*; Sowa, Takashi*; Ukai, Shigeharu*; Ono, Naoko*; Sakamoto, Kan*; Yamashita, Shinichiro

Materials Science & Engineering A, 771, p.138636_1 - 138636_12, 2020/01

https://doi.org/10.1016/j.msea.2019.138636

Oxide dispersion strengthened (ODS) FeCrAl ferritic steels are being developed as potential accident tolerance fuel cladding materials for the light water reactors (LWRs) due to significant improvement in steam oxidation by alumina forming scale and good mechanical properties up to high temperatures. In this study, the microstructural characteristics and tensile properties of the two FeCrAl ODS cladding tubes with different extrusion temperatures of 1100C and 1150C were investigated during processing conditions. While the hot extruded sample showed micron sized elongated grains with strong -fiber in 110 texture, cold pilger rolling process change the microstructure to submicron/micron size grain structure along with texture evolution to both -fiber (110 texture) and -fiber ({111} texture) via crystalline rotations. Subsequently, final annealing resulted in evolution of microstructure to large grain recrystallized structure starting at recrystallization temperature of 810-850C. Two distinct texture development happened in recrystallized cladding tubes, i.e., only large elongated grains of (110) 211 texture following extrusion temperature of 1100C; and two texture components of (110) 211 and {111} 112 following higher extrusion temperature of 1150C. The different texture development and retarding of recrystallization progress in 1100C-extruded cladding tubes were attributed to higher distribution of oxide particles.

Overview of accident-tolerant fuel R&D program in Japan

Yamashita, Shinichiro; Ioka, Ikuo; Nemoto, Yoshiyuki; Kawanishi, Tomohiro; Kurata, Masaki; Kaji, Yoshiyuki; Fukahori, Tokio; Nozawa, Takashi*; Sato, Daiki*; Murakami, Nozomu*; et al.

Proceedings of International Nuclear Fuel Cycle Conference / Light Water Reactor Fuel Performance Conference (Global/Top Fuel 2019) (USB Flash Drive), p.206 - 216, 2019/09

After the nuclear accident at Fukushima Daiichi Power Plant, research and development (R&D) program for establishing technical basis of accident-tolerant fuel (ATF) started from 2015 in Japan. Since then, both experimental and analytical studies necessary for designing a new light water reactor (LWR) core with ATF candidate materials are being conducted within the Japanese ATF R&D Consortium for implementing ATF to the existing LWRs, accompanying with various technological developments required. Until now, we have accumulated experimental data of the candidate materials by out-of-pile tests, developed fuel evaluation codes to apply to the ATF candidate materials, and evaluated fuel behavior simulating operational and accidental conditions by the developed codes. In this paper, the R&D progresses of the ATF candidate materials considered in Japan are reviewed based on the information available such as proceedings of international conference and academic papers, providing an overview of ATF program in Japan.

Free convective heat transfer experiment to validate air-cooling performance analysis of fuel debris

Uesawa, Shinichiro; Yamashita, Susumu; Shibata, Mitsuhiko; Yoshida, Hiroyuki

Proceedings of 11th Korea-Japan Symposium on Nuclear Thermal Hydraulics and Safety (NTHAS-11) (Internet), 6 Pages, 2018/11

Validation of free-convective heat transfer analysis with JUPITER to evaluate air-cooling performance of fuel debris in dry method

Uesawa, Shinichiro; Yamashita, Susumu; Shibata, Mitsuhiko; Yoshida, Hiroyuki

Mechanical Engineering Journal (Internet), 5(4), p.18-00115_1 - 18-00115_13, 2018/08

https://doi.org/10.1299/mej.18-00115

Prediction of chemical effects of Mo and B on the Cs chemisorption onto stainless steel

Di Lemma, F. G.; Yamashita, Shinichiro; Miwa, Shuhei; Nakajima, Kunihisa; Osaka, Masahiko

Energy Procedia, 127, p.29 - 34, 2017/09

https://doi.org/10.1016/j.egypro.2017.08.092

Chemical effects of molybdenum (Mo) and boron (B), which were considered to form compounds with Cs, on the Cs chemisorption were predicted using a chemical equilibrium calculation. It is seen that CsMoO were formed in the chemisorbed compounds. On the other hand, little effects were observed for B. The results suggest that the effects of Mo should be considered for further experimental investigation.

Technical basis of accident tolerant fuel updated under a Japanese R&D project

Yamashita, Shinichiro; Nagase, Fumihisa; Kurata, Masaki; Nozawa, Takashi; Watanabe, Seiichi*; Kirimura, Kazuki*; Kakiuchi, Kazuo*; Kondo, Takao*; Sakamoto, Kan*; Kusagaya, Kazuyuki*; et al.

Proceedings of 2017 Water Reactor Fuel Performance Meeting (WRFPM 2017) (USB Flash Drive), 10 Pages, 2017/09

In Japan, the research and development (R&D) project on accident tolerant fuel and other components (ATFs) of light water reactors (LWRs) has been initiated in 2015 for establishing technical basis of ATFs. The Japan Atomic Energy Agency (JAEA) has coordinated and carried out this ATF R&D project in cooperation with power plant providers, fuel venders and universities for making the best use of the experiences, knowledges in commercial uses of zirconium-base alloys (Zircaloy) in LWRs. ATF candidate materials under consideration in the project are FeCrAl steel strengthened by dispersion of fine oxide particles(FeCrAl-ODS) and silicon carbide (SiC) composite, and are expecting to endure severe accident conditions in the reactor core for a longer period of time than the Zircaloy while maintaining or improving fuel performance during normal operations. In this paper, the progresses of the R&D project are reported.

Improving the corrosion resistance of silicon carbide for fuel in BWR environments by using a metal coating

Ishibashi, Ryo*; Tanabe, Shigetada*; Kondo, Takao*; Yamashita, Shinichiro; Nagase, Fumihisa

Proceedings of 2017 Water Reactor Fuel Performance Meeting (WRFPM 2017) (USB Flash Drive), 10 Pages, 2017/09

http://www.wrfpm2017.org/upload/draft_file/F-177-PD1.pdf

For improving the corrosion resistance of silicon carbide (SiC) in boiling-water-reactor environments, corrosion-resistant coatings on SiC were evaluated. Due to its hydrogen-generation rate and reaction heat being lower than those of conventional Zircaloy, SiC is expected to be an appropriate material for accident-tolerant fuels. However, there are still many critical issues with the practical application of SiC fuel cladding and fuel channel boxes, one of which is hydrothermal corrosion. Silicon carbide is chemically stable, but silicon oxide formed by oxidation of SiC dissolves in high temperature water. Although the rate of SiC dissolution is very small, the dissolution must be suppressed to comply with regulations for dissolved silica concentration in reactor coolant. In this study, the corrosion behavior of candidate coatings for SiC substrates were evaluated before and after exposure to unirradiated high-purity-water environments.

The Applicability of SiC-SiC fuel cladding to conventional PWR power plant

Furumoto, Kenichiro*; Watanabe, Seiichi*; Yamamoto, Teruhisa*; Teshima, Hideyuki*; Yamashita, Shinichiro; Saito, Hiroaki; Shirasu, Noriko

Proceedings of 2017 Water Reactor Fuel Performance Meeting (WRFPM 2017) (USB Flash Drive), 10 Pages, 2017/09

http://www.wrfpm2017.org/upload/draft_file/F-225-PD2.pdf

Since 2015, Mitsubishi Nuclear Fuel (MNF) has joined in a Japanese R&D project of ATF founded by the Ministry of Economy, Trade and Industry (METI) as a subcontractor to Japan Atomic Energy Agency (JAEA) which is the prime contractor to METI. In this program, MNF plans to evaluate an influence of Silicon Carbide (SiC) composite cladding upon fuel rod behavior in current pressurized water reactors (PWR). This paper reports the evaluation result of the applicability of fuel rod with SiC composite cladding for a conventional PWR. For the applicability evaluations of SiC composite to conventional PWR, both of analytical evaluations and out-of-pile tests for SiC composite were conducted. Analytical evaluations were performed by Mitsubishi's own fuel rod design code and the fuel rod behavior evaluation code developed by JAEA. These codes were modified to evaluate the behavior of the fuel rod with SiC composite cladding. As out-of-pile tests, thermal diffusivity measurement and autoclave corrosion test for SiC composite samples were performed. Test apparatus were developed for evaluation of performance of SiC composite under the condition simulated design basis accident (DBA).