Nunoya, Yoshihiko; Nabara, Yoshihiro; Matsui, Kunihiro; Hemmi, Tsutomu; Takahashi, Yoshikazu; Isono, Takaaki; Hamada, Kazuya; Koizumi, Norikiyo; Nakajima, Hideo
IEEE Transactions on Applied Superconductivity, 22(3), p.4803804_1 - 4803804_4, 2012/06
no abstracts in English
Takahashi, Yoshikazu; Isono, Takaaki; Hamada, Kazuya; Nunoya, Yoshihiko; Nabara, Yoshihiro; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4801904_1 - 4801904_4, 2012/06
Japan Atomic Energy Agency is the first to start the mass production of the TF conductors in Phase IV in March 2010 among the 6 parties who are procuring TF conductors in the ITER project. The conductor is cable-in-conduit conductor with a central spiral. A total of 900 NbSn strands and 522 copper strands are cabled around the central spiral and then wrapped with stainless steel tape whose thickness is 0.1 mm. Approximately 60 tons of NbSn strands were manufactured by the two suppliers in December 2010. This amount corresponds to approximately 55% of the total contribution from Japan. Approximately 30% of the total contribution from Japan was completed as of February 2011. JAEA is manufacturing one conductor per month under a contract with two Japanese companies for strands, one company for cabling and one company for jacketing. This paper summarizes the technical developments including a high-level quality assurance. This progress is a significant step in the construction of the ITER machine.
Hamada, Kazuya; Nunoya, Yoshihiko; Isono, Takaaki; Takahashi, Yoshikazu; Kawano, Katsumi; Saito, Toru; Oshikiri, Masayuki; Uno, Yasuhiro; Koizumi, Norikiyo; Nakajima, Hideo; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4203404_1 - 4203404_4, 2012/06
Japan Atomic Energy Agency (JAEA) has the responsibility for procurement of all of the ITER central solenoid (CS) conductor lengths. The CS conductor is composed of 576 Nb Sn superconducting strands and 288 Cu strands assembled together into a multistage cable and protected by a circle-in-square sheath tube (jacket) with the outer dimension of 49 mm. In preparation for CS conductor production, the following R&D activities have been performed; (1) Mechanical tests at 4 K have been performed for jacket candidate materials such as 316LN and JK2LB, (2) Welding test for filler selection, (3) Measurement of coefficient of sliding friction using a 100-m long dummy cable, (4) Deformation characteristics of the conductor cross section after compaction and spooling. As a result of these R&D, the CS conductor jacket manufacturing technologies have been confirmed to start the procurement of the CS conductor.
Iguchi, Masahide; Chida, Yutaka; Takano, Katsutoshi; Kawano, Katsumi; Saito, Toru; Nakajima, Hideo; Koizumi, Norikiyo; Minemura, Toshiyuki*; Ogata, Hiroshige*; Ogawa, Tsuyoshi*; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4203305_1 - 4203305_5, 2012/06
Japan Atomic Energy Agency (JAEA) has responsibility to procure 19 structures for ITER toroidal field (TF) coils as in-kind components. JAEA plans to use materials specified in the material section of "Codes for Fusion Facilities; Rules on Superconducting Magnet Structure (2008)" issued by the Japan Society of Mechanical Engineers (JSME) in 2008. Large forged products were produced and their mechanical properties at 4K were evaluated. In addition, the following activities have been performed; (1) to optimize the design of each weld type identified in the manufacturing sequence, (2) to qualify typical welding procedure including repair, (3) to establish welding techniques other than narrow gap TIG welding with FMYJJ1, (4) to demonstrate the manufacturing procedures through manufacture of 1-m mockups and full-scale segments of TFC structure. This paper describes the results of material qualification and industrialization activities of manufacturing processes of ITER TFC structure.
Hemmi, Tsutomu; Nunoya, Yoshihiko; Nabara, Yoshihiro; Yoshikawa, Masatoshi*; Matsui, Kunihiro; Kajitani, Hideki; Hamada, Kazuya; Isono, Takaaki; Takahashi, Yoshikazu; Koizumi, Norikiyo; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4803305_1 - 4803305_5, 2012/06
To characterize the performance of the CS conductor, a CS conductor sample was tested in the SULTAN facility at CRPP. As a result of the cyclic test up to 1000 cycles, measured Tcs was in good agreement with the expected Tcs, which is calculated by the characteristics of the NbSn strands and the designed strain. However, continuous degradation of Tcs was observed after 1000 cycles. The degradation of Tcs was around 0.6 K from 1000 cycles to 6000 cycles. On the other hand, the degradation of Tcs by cyclic operation is nearly 0.1 K from 1000 cycles to 10,000 cycles in the CS Insert test at JAEA in 2000. To investigate the causes for the degradation of Tcs, the following items are performed; (1) strain measurement by neutron diffraction, (2) strain measurement by sample cuttings, (3) strand position observation, (4) visual inspection on strands, (5) filament breakage observation, (6) modeling and calculation of the degradation. Detailed results will be presented and discussed.
Matsui, Kunihiro; Koizumi, Norikiyo; Hemmi, Tsutomu; Takano, Katsutoshi; Nakajima, Hideo; Kimura, Satoshi*; Iijima, Ami*; Sakai, Masahiro*; Osemochi, Koichi*; Shimada, Mamoru*
IEEE Transactions on Applied Superconductivity, 22(3), p.4203005_1 - 4203005_5, 2012/06
JAEA is responsible for the procurement of 9 toroidal field (TF) coils as Japanese Domestic Agency. JAEA had started several trials to successfully develop technologies for the TF coil manufacture since March 2009, and performed one-third scale trials aiming at qualifying and optimizing the procedures of the TF coil fabrication. The fabricated double pancakes (DPs) were successfully put into the profile with tolerances from zero to 1.5 mm. These tolerances correspond to 0.06% accuracy in the conductor length. The geometry of the DP was changed after heat treatment. Heat treatment procedure to avoid such deformation should be developed or the change of winding geometry should be taken into account in the fabrication of the TF coils. The one-third scale DP was successfully impregnated. Although exothermal reaction is given to take place during curing in the blended resin, we successfully cured the one-third scale DP.
Nabara, Yoshihiro; Nunoya, Yoshihiko; Isono, Takaaki; Hamada, Kazuya; Takahashi, Yoshikazu; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Ebisawa, Noboru; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4804804_1 - 4804804_4, 2012/06
no abstracts in English
Cheggour, N.*; Nijhuis, A.*; Krooshoop, H. J. G.*; Lu, X. F.*; Splett, J.*; Stauffer, T. C.*; Goodrich, L. F.*; Jewell, M. C.*; Devred, A.*; Nabara, Yoshihiro
IEEE Transactions on Applied Superconductivity, 22(3), p.4805104_1 - 4805104_4, 2012/06
A benchmarking experiment was conducted to compare strain measurement facilities at the National Institute of Standards and Technology (NIST) and the University of Twente. The critical current of a bronze-route NbSn ITER wire was measured as a function of axial strain and magnetic field in liquid helium temperature at both institutes. NIST used a Walters' spring strain device and University of Twente used a Pacman apparatus. The ITER bronze-route wire investigated had a very high irreversible strain limit and allowed the comparison of data over a wide range of applied strain from to . A full account of the data analysis and comparisons will be presented. Measurement protocols and parameterization procedures will also be discussed.
Miyoshi, Yasuyuki*; Ronando, G.*; Vostner, A.*; Nabara, Yoshihiro; Nijhuis, A.*
IEEE Transactions on Applied Superconductivity, 22(3), p.4804304_1 - 4804304_4, 2012/06
no abstracts in English
Miyatake, Takayuki*; Murakami, Yukinobu*; Kurahashi, Hidefumi*; Hayashi, Seiji*; Zaitsu, Kyoji*; Seeber, B.*; Mondonico, G.*; Nabara, Yoshihiro
IEEE Transactions on Applied Superconductivity, 22(3), p.4805005_1 - 4805005_5, 2012/06
In order to develop bronze processed NbSn strands for ITER TF and CS coils, the influences of various parameters of NbSn strands such as filament diameter, barrier materials, barrier thickness, heat treatment pattern and Ti addition on critical current () vs. axial strain characteristics were investigated. The change of theses parameters brought significant changes to superconducting properties involving and n-value at zero applied strain. In spite of different strand parameters, the strain dependency of normalized was almost the same, except for Ti-addition affecting the critical field . Based on the results, bronze processed NbSn strands with non-Cu critical current density more than 1,100 A/mm at 12T, 4.2K have been successfully developed for the CS coil.
Devred, A.*; Backbier, I.*; Bessette, D.*; Bevillard, G.*; Gardner, M.*; Jewell, M.*; Mitchell, N.*; Pong, I.*; Vostner, A.*
IEEE Transactions on Applied Superconductivity, 22(3), p.4804909_1 - 4804909_9, 2012/06
The ITER magnet system is made up of 4 sets of coils: 18 Toroidal Field (TF) coils, 6 Poloidal Field (PF) coils, 6 Central Solenoid (CS) coils and 9 pairs of Correction Coils (CC's). All of them are wound from Cable-In-Conduit Conductors (CICC's) made up of superconducting and copper strands assembled into a multistage, rope-type cable inserted into a conduit of butt-welded austenitic steel tubes. The TF and CS conductors call for about 500 tons of NbSn strands while the PF and CC conductors need around 250 tons of NbTi strands. The required amount of NbSn strands far exceeds pre-existing industrial capacity and calls for a significant worldwide production scale up. After recalling the technical requirements defined by the ITER Internal Organization (IO), we detail the in-kind procurement sharing of the various conductor types among the 6 ITER Domestic Agencies (DA's) involved: China, Europe, Japan, South Korea, Russia, and the United States, and we present a status of ongoing productions. The most advanced production is that for the TF coils, where all 6 DAs have qualified suppliers and have already registered more than 30% of the expected production data into the web-based ITER Conductor Database developed by the IO.
Koizumi, Norikiyo; Matsui, Kunihiro; Hemmi, Tsutomu; Takano, Katsutoshi; Chida, Yutaka; Iguchi, Masahide; Nakajima, Hideo; Shimada, Mamoru*; Osemochi, Koichi*; Makino, Yoshinobu*; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4200404_1 - 4200404_4, 2012/06
JAEA started sub- and full-scale trials to qualify and optimize manufacturing procedure of ITER TF coil from March, 2009. As major outcome of these trials, automatic winding system with accuracy in conductor length measurement of 0.01% has been established and the elongation of the conductor length due to heat treatment was measured to be 0.06%. To confirm validity of these outcomes, the authors carried out winding of a one-third scale dummy double pancake (DP), followed by its insulation and impregnation trial, and, in addition, heat treatment of one-third scale DP with real a TF conductor. The details about these trials are described in the other paper. The authors also performed trial manufacture of full scale RP and CPs for dummy double pancake, which will be made in near future. The full scale RP is manufactured by machining 10 segments in parallel to shorten machining duration and joining each segment by welding. In our trial manufacture of the full scale RP, hot-rolled SS316LN plates are machined to a final dimension, namely without additional material, and these segments are laser-welded. From these trials, manufacturing procedure of a thick hot-roll SS316LN plate is qualified and machining procedure is established, while more optimization may be necessary to achieve the required schedule and cost.
Murakami, Haruyuki; Kizu, Kaname; Tsuchiya, Katsuhiko; Yoshida, Kiyoshi; Yamauchi, Kunihito; Shimada, Katsuhiro; Terakado, Tsunehisa; Matsukawa, Makoto; Hasegawa, Mitsuru*; Minato, Tsuneaki*; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.9501405_1 - 9501405_5, 2012/06
The withstand voltage of turn insulation is essential issues for the superconducting magnet. The actual turn voltage is larger than the turn voltage under the ideal condition because of the voltage fluctuations of the power supply and the resonance phenomenon in the magnet. In this paper, the voltage measurement of the JT-60U power supply and the resonance characteristics of the EF4 are described. The actual maximum turn voltage is almost same as the voltage under the ideal condition.
Tsuchiya, Katsuhiko; Kizu, Kaname; Murakami, Haruyuki; Yoshida, Kiyoshi; Kurihara, Kenichi; Hasegawa, Mitsuru*; Kuno, Kazuo*; Nomoto, Kazuhiro*; Horii, Hiroyuki*
IEEE Transactions on Applied Superconductivity, 22(3), p.4202304_1 - 4202304_4, 2012/06
no abstracts in English
Yoshida, Kiyoshi; Kizu, Kaname; Tsuchiya, Katsuhiko; Murakami, Haruyuki; Kamiya, Koji; Payrot, M.*; Zani, L.*; Wanner, M.*; Barabaschi, P.*; Heller, R.*; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4200304_1 - 4200304_4, 2012/06
The JT-60SA is progressing as a "satellite" facility for ITER in the Broader Approach agreement. The fabrications of the conductor for CS and EF coils were started in 2008. The first superconducting conductor of EF4 coil was manufactured at March 2010. The manufacturing tools for EF coils are design and prepared from 2009. The double pancake using the superconductor has been started at 2011. The TF coil case encloses the winding pack and is the main structural component of the magnet system. The interface between TF case and CS and EF coil were designed. The conductor for TF coils fabrication has been started. The cryogenic system is equivalent to be about 9 kW refrigeration at 4.5 K. Each coil is electrically connected through the in-cryostat feeder and the coil terminal boxes. The 26 current leads using high temperature superconductor. The manufacturing of superconducting magnet for JT-60SA are started by solving its cost and technology.
Libeyre, P.*; Bessette, D.*; Jewell, M.*; Jong, C.*; Lyraud, C.*; Rodriguez-Mateos, M.*; Hamada, Kazuya; Reiersen, W.*; Martovetsky, N.*; Rey, C.*; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4201104_1 - 4201104_4, 2012/06
The Central Solenoid (CS) of the ITER magnet system will play a major role in tokamak operation, providing not only the major part of the inductive flux variation required to drive the plasma but also contributing to the shaping of the field lines and to vertical stability control. To meet these requirements, the design has been optimised by splitting the CS into six independently powered coils enclosed inside an external structure which provides vertical precompression thus preventing separation of the coils and, additionally, acting as a support to net resulting loads. To ensure that the CS design meets the ITER criteria, several analyses are performed along with a series of R&D trials to qualify the technologies to be used for the manufacture of the conductor, the coils and the structure.
Kakurai, Kazuhisa; Nojiri, Hiroyuki*
no journal, ,