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JAEA Reports

Preparation of Computational Science Simulation Code SPLICE for Laser Manufacturing Process; Research activities on FY2019

Muramatsu, Toshiharu

JAEA-Research 2019-008, 111 Pages, 2019/11

JAEA-Research-2019-008.pdf:8.64MB

A general-purpose three-dimensional thermohydraulics numerical simulation code SPLICE (residual Stress control using Phenomenological modeling for Laser welding repair process In Computational Environment) was designed to deal with gas-liquid-solid consolidated incompressible viscous flows with a phase change process in various laser applications. Main features of the SPLICE code are as follows: (1) A multi-scale model is used to simulate complicated phenomena, such as welding to solidification of metal materials, thermal and mechanical interactions among gas, liquid and solid phases, etc., (2) SPLICE code is applicable for the evaluation of welding, cutting, piercing, coating, additive manufacturing, etc. and (3) A graphic user interface (GUI) is prepared for users to easy utilization of the SPLICE code. This report describes the details of the mathematics, physics, numerics, sample applications of the SPLICE code.

Journal Articles

Provision of laser irradiation conditions for melting and solidification processes using computational science simulation code SPLICE

Muramatsu, Toshiharu

Sumato Purosesu Gakkai-Shi, 8(1), p.4 - 8, 2019/01

no abstracts in English

Journal Articles

Fabrication of neutron optical devices using PBW technique

Sakai, Takuro; Iikura, Hiroshi; Yamada, Naoto*; Sato, Takahiro*; Ishii, Yasuyuki*; Uchida, Masaya*

QST-M-8; QST Takasaki Annual Report 2016, P. 140, 2018/03

Journal Articles

Microfabrication of fluoropolymers using ion beam irradiation

Kitamura, Akane; Kobayashi, Tomohiro*

Hoshasen Kagaku (Internet), (104), p.29 - 34, 2017/10

no abstracts in English

Journal Articles

Thermal management of heat resistant FBG sensing for high temperature industrial plants

Nishimura, Akihiko; Takenaka, Yusuke*; Furusawa, Akinori; Torimoto, Kazuhiro; Ueda, Masashi; Fukuda, Naoaki*; Hirao, Kazuyuki*

E-Journal of Advanced Maintenance (Internet), 9(2), p.52 - 59, 2017/08

no abstracts in English

Journal Articles

Development of picosecond laser writing for heat resistant FBG sensors and adhesion technique for high temperature industrial plants

Nishimura, Akihiko; Takenaka, Yusuke*

Sumato Purosesu Gakkai-Shi, 6(2), p.74 - 79, 2017/03

no abstracts in English

Journal Articles

Residual stresses in steel rod with collar formed by partial diameter-enlarging technique

Fukuda, Kojiro*; Tomota, Yo*; Harjo, S.; Gong, W.*; Woo, W.*; Seong, B. S.*; Kuwahara, Yoshitaka*; Ikuta, Fumiaki*

Materials Science and Technology, 33(2), p.172 - 180, 2017/01

Journal Articles

Computational science simulations of laser coating processes using a metal powder direct injection system

Muramatsu, Toshiharu

Reza Kenkyu, 44(12), p.799 - 803, 2016/12

no abstracts in English

Journal Articles

Computational science simulation of laser material processing and provision of their irradiation conditions

Muramatsu, Toshiharu

KANRIN, 68, p.14 - 18, 2016/09

no abstracts in English

Journal Articles

Front-loading method for laser processing of metallic materials with a digital mock-up system

Muramatsu, Toshiharu

Dai-84-KaiReza Kako Gakkai Koen Rombunshu, p.113 - 116, 2016/01

A general-purpose three-dimensional thermohydraulics numerical simulation code SPLICE was developed at Japan Atomic Energy Agency and designed to deal with gas-liquid-solid consolidated incompressible viscous flows with a phase change process in various laser applications, such as welding, coating, cutting, etc. The result obtained from laser coating simulations is very encouraging in the sense that the SPLICE code would be used as one of efficient front-loading tools for related to the laser coating processes.

Journal Articles

Computational science simulation of laser materials processing and provision of their irradiation conditions

Muramatsu, Toshiharu

RIST News, (60), p.22 - 27, 2016/01

no abstracts in English

Journal Articles

Demonstration of heat resistant fiber Bragg grating sensors based on femtosecond laser processing for vibration monitoring and temperature change

Nishimura, Akihiko; Takenaka, Yusuke*; Furuyama, Takehiro*; Shimomura, Takuya; Terada, Takaya; Daido, Hiroyuki

Journal of Laser Micro/Nanoengineering, 9(3), p.221 - 224, 2014/11

 Times Cited Count:0 Percentile:100(Nanoscience & Nanotechnology)

Heat resistant FBG sensors were developed by femtosecond laser processing to apply them to high temperature operated piping system of nuclear power plants. The FBG sensor was installed on the surface of a steel blade and a vibration test was conducted to detect the resonant vibration frequency of the vibrating blade. The FBG sensor had the heatproof performance at 600$$^{circ}$$C. A frequency stabilized sensing system using a tunable laser was tested for structural health monitoring in daily operation of nuclear power plants. The FBG sensor was installed on the surface of a steel blade for vibration induced strain measurements. Welding, brazing, soldering and noble metal powder adhesive were discussed for molding the FBG sensors.

Journal Articles

New instrumentation using a heat resistant FBG sensor installed by laser cladding

Nishimura, Akihiko; Terada, Takaya; Takenaka, Yusuke*; Furuyama, Takehiro*; Shimomura, Takuya

Proceedings of 22nd International Conference on Nuclear Engineering (ICONE-22) (DVD-ROM), 6 Pages, 2014/07

Since 2007, JAEA has been developing laser based technologies of structural health monitoring. The FBG sensor made by femtosecond laser processing will be the best candidate. To make the best use of the heat resistant characteristic, the FBG sensor was embedded in metal mold by laser cladding. A groove was processed to the surface of a SUS metal plate. We used a QCW laser to weld a filler wire on the plate. A series of weld beads perfectly formed a sealing clad on the groove. Though the FBG sensor was buried tightly, no degradation on the reflection spectrum was detected after the processing. The FBG sensor could detect the vibration of the plate caused by impact shocks and audio vibration. The reflection peak of the FBG sensor under laser cladding condition was shifted to be 6 nm. We demonstrated that the corresponded temperature derive from the reflection peak shift reached 600 degrees in heat shock experiments. The installation procedure of a FBG sensor using a portable laser cladding machine was described.

Journal Articles

Investigation of a model to evaluate the pyrolysis properties of zinc stearate

Abe, Hitoshi; Tashiro, Shinsuke; Miyoshi, Yoshinori

Nippon Genshiryoku Gakkai Wabun Rombunshi, 6(1), p.10 - 21, 2007/03

In MOX fuel fabrication facility, zinc stearate will be added into the MOX powder as addition material. If the material is added in large excess by miss operation, criticality characteristics of the MOX fuel would be influenced because it has neutron moderation effect. If criticality condition should be induced by the excess addition, physical variations, such as melting and pyrolysis of the material, must be caused by the fission energy and dynamic characteristics of the MOX fuel must be affected. To contribute quantitative evaluation of the dynamic characteristics, thermal properties data such as exo/endothermic calorific values, reaction rates, etc. with the respective physical variations and release behavior of pyrolysis gas were measured. It was found the exo/endothermic behavior with rinsing temperature of the material could be divided into six regions and rapid pressure rise caused by the pyrolysis reaction over about 400 $$^{circ}$$C. Furthermore, on the basis of the results, evaluation model for the thermal properties under the criticality condition was also investigated.

Journal Articles

Improvement of ion microbeam scanning system in JAERI Takasakai; Development of proton beam writing

Sakai, Takuro; Sato, Takahiro; Ishii, Yasuyuki; Oikawa, Masakazu*; Shimada, Hirofumi*; Haga, Junji*

Dai-18-Kai Tandemu Kasokuki Oyobi Sono Shuhen Gijutsu No Kenkyukai Hokokushu, p.73 - 76, 2005/10

no abstracts in English

Journal Articles

Characterization and degradation of ZEP520 resist film by TOF-PSID and NEXAFS

Ikeura, Hiromi*; Sekiguchi, Tetsuhiro; Koike, Masaki*

Journal of Electron Spectroscopy and Related Phenomena, 144-147, p.453 - 455, 2005/06

 Times Cited Count:10 Percentile:50.67(Spectroscopy)

no abstracts in English

Journal Articles

Application of radiation-graft material for metal adsorbent and crosslinked natural polymer for healthcare product

Tamada, Masao; Seko, Noriaki; Yoshii, Fumio

Radiation Physics and Chemistry, 71(1-2), p.223 - 227, 2004/09

 Times Cited Count:46 Percentile:5(Chemistry, Physical)

Graft polymerization and crosslinking in radiation processing were attractive techniques to modify conventional polymers. In the case of graftpolymerization, metal adsorbent was prepared by introducing the chelate function to trunk polymer like polyethylene. The obtained metal adsorbent was applied to the recovery of uranium in seawater. Three years' marine experiment revealed that 1kg of uranium could be collected by using graft-adsorbent. Natural polymers such as derivatives of starch and cellulose led irradiation crosslinking at paste-like condition and formed hydrogels. These hydrogels had degradability even after crosslinking. The mat of degradable hydrogel was effective to prevent bedsores as a healthcare product. After use, the hydrogel can be converted to fertilizer by decompositions.

Journal Articles

On the effects of fatigue precracking on the microstructure around precrack in 1TCT fracture toughness specimen of F82H-IEA

Tanigawa, Hiroyasu; Hashimoto, Naoyuki*; Sokolov, M. A.*; Klueh, R. L.*; Ando, Masami

Fusion Materials Semiannual Progress Report for the Period Ending (DOE/ER-0313/35), p.58 - 60, 2004/04

1TCT fracture toughness specimens of F82H-IEA steel were fatigue precracked and sliced in specimen thickness wise for microstructure analysis around the precrack. The microstructure around the precrack was observed by optical microscopy (OM), scanning electron microscopy (SEM), orientation imaging microscopy (OIM), and transmission electron microscopy (TEM). TEM samples around the crack front were prepared by focused ion beam (FIB) processor. The fracture surfaces of tested 1TCT specimens were also observed. OM observation showed that the precrack penetration was straight in the beginning, and then tended to follow a prior austenite grain boundary and to branch into 2 to 3 directions at the terminal. SEM and OIM observations revealed that the both microstructures around the precracks and ahead of the precrack had turned into cell structure, which is the typical microstructure of fatigue-loaded F82H. TEM images and inverse pole figures obtained from the crack-front region confirmed this structure change.

JAEA Reports

Report of Examination of the Samples from Primary Loop Recirculation Piping (O1-PLR) at Onagawa Nuclear Power Station Unit-1 (Contract research)

The Working Team for Examination Operation of Samples from Primary Loop Recirculation Piping at Onag

JAERI-Tech 2004-003, 74 Pages, 2004/02

JAERI-Tech-2004-003.pdf:30.08MB

The present examination has been performed with the objective to provide technical basis for identifying causes of cracking through the examination of the samples, which was conducted at the post irradiation examinations facilities of JAERI, taken from the cracked region of the recirculation pipe at the Onagawa Nuclear Power Station Unit-1. The following findings were obtained from this examination result. (1) Cracks were observed near the weld region of inner surface of the pipe and depth of the crack was about 5 to 7mm. (2) Intergranular crackings were observed in the almost whole fracture surface. Partially transgranular cracking was observed at the surface layer with the depth of about 100$$mu$$m. Microstructure formed by cold work and increase of hardness were observed in these surface layers. Cracks initiated near the region where hardness value was the highest. Based on the examination results described above concerning presence of tensile residual stress by welding and relatively high dissolved oxygen contents in core coolant and so on, it is concluded that these cracks were initiated in the cold work layer of inner surface by stress corrosion cracking (SCC) and propagated along the grain boundaries.

Journal Articles

Study of system to utilize the waste of scallop processing; Removal of cadmium from the boiled mid-gut gland of the scallop

Nakai, Hisaaki*; Seko, Noriaki; Tamada, Masao; Temma, Tsuyoshi*; Oguma, Masaomi*

Nippon Ion Kokan Gakkai-Shi, 15(1), p.10 - 15, 2004/01

Removal of cadmium from the boiled mid-gut gland of the scallop was investigated to utilize the waste of scallop processing for the fertilizer and the livestock feed. Twelve kinds of acid solutions (0.1M) were evaluated on the point of the cadmium elution, toxicity, and price. The selected malic acid could wash out cadmium less than 0.5ppm in the boiled mid-gut gland by optimizing the acid concentration and the repitaion of rinse. It was confirmed that the concentration of the eluted cadmium was reduced to 0.1ppm and less than by the iminodiacetic acid adsorbent synthesized with radiation-induced graftpolymerization.

164 (Records 1-20 displayed on this page)