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論文

Effect of nanoscale cellular structure on the mechanical properties of Inconel 718 with unique hierarchical structure fabricated by laser powder bed fusion

Cho, K.*; 山下 葵平*; 角谷 心之輔*; 齊藤 拓馬*; 佐々木 泰祐*; 澤泉 克彦*; 奥川 将行*; 小泉 雄一郎*; 眞山 剛*; 菊川 泰地*; et al.

Acta Materialia, 303, p.121696_1 - 121696_18, 2026/01

 被引用回数:6 パーセンタイル:83.48(Materials Science, Multidisciplinary)

The deformation behavior and strengthening mechanism of Inconel 718 with a hierarchical structure composed of microscale crystallographic lamellar microstructure (CLM) and nanoscale cellular structure, fabricated by laser powder bed fusion, were clarified via nanoscale microstructural and in-situ neutron diffraction analyses. The CLM is a layered structure parallel to the building direction (BD) and consists of relatively wide main and narrow sub-layers with $$<$$110$$>$$ and $$<$$100$$>$$ orientations, respectively, with respect to BD. This is the first study to demonstrate that the yield stress of the alloys depends strongly on deformation stresses of the sub-layers, even though Schmid factors of the primary slip system for both layers are the same. The sub-layer continues to deform elastically even beyond the micro-yield point of the main layer, which results in the macroscopic strengthening at an early stage of deformation. On the other hand, the cellular structure is formed in both layers, associated with a dendritic cell growth along $$<$$100$$>$$ direction, Nb segregation between the cells and an accumulation of dislocations to decrease a residual stress. The cell boundaries with numerous dislocations and Nb segregation act as a strong barrier to dislocation motion resulting in a stress increase through the Hall-Petch law, even though they are low-angle grain boundaries. The spacing and morphology of the cell boundary depend strongly on fabrication conditions. The optimized cellular structure provides significant strengthening comparable to or greater than that caused by large-angle grain boundaries, thereby increasing the macroscopic strength of the alloys through hardening of the sub-layer.

論文

Neutron diffraction-assisted constitutive modeling of directed energy deposited CoCrFeMnNi high entropy alloy

Jeong, S. G.*; Kwon, J.*; Kim, E. S.*; Prasad, K.*; Harjo, S.; Gong, W.; 川崎 卓郎; Estrin, Y.*; Bouaziz, O.*; Hong, S. I.*; et al.

Materials Science & Engineering A, 942, p.148712_1 - 148712_11, 2025/10

 被引用回数:2 パーセンタイル:35.08(Nanoscience & Nanotechnology)

The cellular structure plays a key role in determining the mechanical properties of metal additive manufacturing (MAM) components. This study presents in situ neutron diffraction and dislocation density-based modeling for a CoCrFeMnNi high-entropy alloy (HEA) made via directed energy deposition (DED). A constitutive model based on the Kocks-Mecking-Estrin framework was used to represent the cellular structure. Parametric analysis showed lower dislocation accumulation and annihilation rates in the as-built sample (with cellular structure) than in the heat-treated one. These differences are linked to dislocation forest networks and local stacking fault energy variations. Dislocation density across cell interiors and walls was also compared with deformation-induced dislocation cells.

論文

Enhanced strength and ductility in an additively manufactured Al10SiMg alloy at cryogenic temperatures

Naeem, M.*; Rehman, A. U.*; Romero Resendiz, L.*; Salamci, E.*; Aydin, H.*; Ansari, P.*; Harjo, S.; Gong, W.; Wang, X.-L.*; 他3名*

Communications Materials (Internet), 6, p.65_1 - 65_13, 2025/04

The need for lightweight materials with mechanical integrity at ultralow temperatures drives the development of advanced alloys for cryogenic use. Additive manufacturing via laser powder bed fusion (LPBF) offers a scalable way to create alloys with tailored properties. Here, we show that LPBF-processed Al10SiMg exhibits a high ultimate tensile strength (395 MPa) and uniform elongation (25%) at 15 K. These enhancements stem from grain refinement, increased geometrically necessary dislocations, and stress partitioning between the Al matrix and the stiffer Si phase, aiding strain accommodation. ${it In-situ}$ neutron diffraction reveals that the Si phase, with its higher yield strength, bears most of the load, while the Al matrix undergoes continuous strain hardening, extending deformation capacity. These results highlight Al10SiMg's promise for cryogenic applications such as hydrogen storage, aerospace, and quantum computing hardware.

論文

In-situ neutron diffraction study of serration-involved ultra-cryogenic deformation behavior at 15 K

Kim, Y. S.*; Chae, H.*; Lee, D.-Y.*; Han, J. H.*; Hong, S.-K.*; Na, Y. S.*; Harjo, S.; 川崎 卓郎; Woo, W.*; Lee, S.-Y.*

Materials Science & Engineering A, 899, p.146453_1 - 146453_7, 2024/05

 被引用回数:12 パーセンタイル:82.00(Nanoscience & Nanotechnology)

This work focused on the mechanical properties and serration-involved deformation behavior of advanced alloys at 15 K. Evolution of stacking faults and $$varepsilon$$-martensite improved the mechanical performance of CoCrNi alloys, and significant strain-induced martensite transformation of DED-SS316L led to superior strength and strain hardening. A magnitude in stress drop was governed by dislocation density, phase type, and lattice defects, irrespective of processing method. FCC {200} notably was influenced recovery behavior after stress drop, and the contribution of strain energy density by serration on tensile toughness was the greatest for HR-CoCrNi.

論文

Mechanical stability of retained austenite and texture evolution in additively manufactured stainless steel

Chae, H.*; Huang, E.-W.*; Jain, J.*; Lee, D.-H.*; Harjo, S.; 川崎 卓郎; Lee, S. Y.*

Metals and Materials International, 30(5), p.1321 - 1330, 2024/05

 被引用回数:8 パーセンタイル:51.15(Materials Science, Multidisciplinary)

In situ neutron diffraction during tensile deformation was performed for the stainless steels prepared by the additive manufacturing (AM) processes with two strategies: vertically built and horizontally built. The AM steels were further aged without solid solution treatment. As the results, the retained austenite was found to be more stable because the chemical composition became homogeneous by aging, and the onset of deformation induced martensitic transformation was delayed.

論文

Key role of temperature on delamination in solid-state additive manufacturing via supersonic impact

Wang, Q.*; Ma, N.*; Huang, W.*; Shi, J.*; Luo, X.-T.*; 冨高 宙*; 諸岡 聡; 渡邊 誠*

Materials Research Letters (Internet), 11(9), p.742 - 748, 2023/09

 被引用回数:4 パーセンタイル:27.77(Materials Science, Multidisciplinary)

Cold spray (CS) has emerged as a representative of solid-state additive manufacturing (AM) via supersonic impact. It enables a high deposition rate of solid-state microparticles. Delamination, however, tends to occur when depositing too thick; this remains to be conquered. Here, a CS-like process, warm spray (WS), was presented. Interestingly, it was found that the appropriate increase in particle temperature can effectively reduce the residual stress amplitude, relieving the concentrated tensile stress and safeguarding the additively manufactured components from interfacial delamination even when depositing too thick. The key role of temperature on delamination was identified in solid-state AM via supersonic impact.

論文

Experimental additive manufacturing of green body of SiC/Graphite functionally graded materials by stereolithography

植田 祥平; 今井 良行; 渡部 雅; 瀬川 智臣; Yan, X.

International Journal of Applied Ceramic Technology, 20(1), p.261 - 265, 2023/01

 被引用回数:8 パーセンタイル:34.05(Materials Science, Ceramics)

Ceramic stereolithography (CSL)-additive manufacturing (AM) technology is used to create a functionally graded ceramic (FGC) green body made of silicon carbide (SiC) and graphite. For the SiC/graphite FGC, the mixing parameters of ceramics powders and ultraviolet (UV) curing resin are improved, and correlations of the resultant slurry curing depth with integrated light intensity are discovered. Therefore, the SiC/graphite FGC-produced green body has no flaws, pores, or cracks on its surfaces. According to the association between cure depth and integrated light density for each slurry's composition, several interfacial collapses discovered in a cracked cross-section might be decreased.

論文

Laser beam direct energy deposition of graded austenitic-to-martensitic steel junctions compared to dissimilar electron beam welding

Villaret, F.*; Boulnat, X.*; Aubry, P.*; 矢野 康英; 大塚 智史; Fabregue, D.*; de Carlan, Y.*

Materials Science & Engineering A, 824, p.141794_1 - 141794_10, 2021/09

 被引用回数:9 パーセンタイル:34.11(Nanoscience & Nanotechnology)

This article presents the Laser Beam Direct Energy Deposition (DED-LBD) process as a method to build a graded austenitic-to-martensitic steel junction. Builds were obtained by varying the ratio of the two powders during DED-LB processing. Samples with gradual transitions were successfully obtained using a high dilution rate from one layer to the next. Long austenitic grains are observed on 316L side while martensitic grains are observed on Fe-9Cr-1Mo side. In the transition zone, the microstructure is mainly martensitic. Characterizations were performed after building and after a tempering heat treatment at630$$^{circ}$$C during 8h and compared to dissimilar Electron Beam (EB) welds. Before heat treatment, the DBD-LB graded area has high hardness due to fresh martensite formed during building. Tempering heat treatment reduces this hardness to 300 Hv. EDS measurements indicate that the chemical gradient between 316L and Fe-9Cr-1Mo obtained by DED-LB is smoother than the chemical change obtained in EB welds. Microstructures in DED-LB samples are quite different from those obtained by EB welding. Hardness values in DMD-LB samples and in welds are similar; the weld metal and the Fe-9Cr-1Mo HAZ are relatively hard after welding because of fresh martensite, as found in the DED-LB transition zone; both are softened by the tempering heat treatment. Both welds were overmatched at 20, 400 and 550$$^{circ}$$C.

論文

計算科学シミュレーションコードSPLICEを用いた金属光造形加工プロセスのフロントローディング

村松 壽晴; 青柳 裕治*; 吉氏 崇浩*

日本機械学会2017年度年次大会講演論文集(DVD-ROM), 4 Pages, 2017/09

原子力機構では、レーザー加工に係わる複合物理過程を定量的に取扱うことが可能な、計算科学シミュレーションコードSPLICEを開発中である。このSPLICEコードを金属光造形加工プロセスに適用し、設計空間の可視化、レーザー照射条件の設定などのフロントローディングを通じて、当該プロセスに係わるオーバーヘッドを効果的に低減させることが可能であることを確認した。

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