Time-dependent change in occurrence rate of steam generator tube leak in sodium-cooled fast reactors; Phenix and BN-600

Kurisaka, Kenichi

Mechanical Engineering Journal (Internet), 11(2), p.23-00377_1 - 23-00377_14, 2024/04

https://doi.org/10.1299/mej.23-00377

This study aims to understand the time-dependent change in the occurrence rate of leak from steam generator (SG) tubes in sodium-cooled fast reactors (SFRs). The target SFRs in the present paper are Phenix in France and BN-600 in Russia. By reviewing publicly available literature that show data from the SFRs, we have investigated the numbers of tube-to-tubeplate welds and tube-to-tube welds, heat transfer areas of tube base metal, operating hours of SGs, dates when SG tube leak occurred, locations of leak, and corrective actions taken after tube leak events, such as replacement of the module, in which a leak occurred. Based on these, we have estimated the time to leak and quantitatively analyzed the time-dependent change of the occurrence rates of SG tube leak for each of the above-mentioned parts by hazard plotting method. The results show that the rates of both Phenix and BN-600 decreased over time. For Phenix, this is probably thanks to improved welding and SG operating conditions. For BN-600, it seems that in many cases, the probable cause of the leak was initial defects that developed to failure during the early stage of reactor operation, and that no special countermeasure was taken in the later stages. Therefore, it would be natural to assume that the rate simply decreased over time. The rate of leak at tube-to-tube welds in Phenix shows significant increase in a short term after a certain period of time. This can be caused by thermal stress repeatedly exerted on the materials.