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Iguchi, Masahide; Sakurai, Takeru; Nakahira, Masataka; Koizumi, Norikiyo; Nakajima, Hideo
Proceedings of 23rd International Conference on Nuclear Engineering (ICONE-23) (DVD-ROM), 6 Pages, 2015/05
Application of partial penetration welding (PPW) to ITER Toroidal Field Coil structure has been proposed because of limited accessability for weld due to complex geometry and low stress and low importance components. In order to obtain fatigue crack growth (FCG) behavior of PPW joint in cryogenic environment, Japan Atomic Energy Agency performed FCG test at 4K by using Compact Tension (CT) specimens having as-weld notch of PPW. These CT specimens were made from mockups having one of actual joint shape of PPW, double J-groove. As the result of this test, it was observed that crack propagated in weld metal having inclination from as-weld notch. Moreover it was shown that FCG rate of as-weld CT specimens had high FCG rate region in early stage of crack propagation due to residual stress distribution. In addition, application method of this FCG rate to designing of PPW joint was proposed and verified in this study.
Oshikawa, Takumi*; Funakoshi, Yoshihiko*; Imaoka, Hiroshi*; Yoshikawa, Kohei*; Maari, Yasutaka*; Iguchi, Masahide; Sakurai, Takeru; Nakahira, Masataka; Koizumi, Norikiyo; Nakajima, Hideo
Proceedings of 19th International Forgemasters Meeting (IFM 2014), p.254 - 259, 2014/09
ITER is a large-scale experiment that aims to demonstrate that it is possible to produce commercial energy from fusion. ITER Toroidal Field Coil Case (hereinafter referred to as "ITER TFCC") is one of the important components of ITER. The ITER TFCC materials are made of high nitrogen austenitic stainless steel and having various configurations. The ITER TFCC material which manufactured by JCFC has a complex configuration with heaver thickness than other materials. It is difficult to form near net shape to delivery configuration by ordinary open die forging method such as upset and stretching, because the ITER TFCC materials manufactured by JCFC have a complex configuration. Therefore ingot weight and lead time of machining increase when ITER TFCC materials are forged by ordinary open die forging method. Moreover, in order to get good attenuation at Ultrasonic examination, it is necessarily to make fine and uniform grain of the material. However, it is impossible to control grain size of austenitic stainless steel by heat treatment. The grain becomes fine and uniform by only forging process with suitable condition. Therefore, JCFC has studied suitable forging method to become near net shape to delivery configuration and also to get fine grain of center of the material. Based on these result, ITER TFCC materials were manufactured. This innovative forging process led to reduce the weight of ingot compared with general forging. And it had good Ultrasonic attenuation. It was confirmed that the results of material test and nondestructive examination satisfied the requirements of Japan domestic agency (hereinafter referred to as "JADA"). Moreover, the test coupons were taken from center of thick part of product and used for various tests. As the result of tests, it was confirmed that results of material test satisfied the requirements of JADA. It is clear that this innovative forging method is very suitable process for manufacturing of ITER TFCC materials.
Iguchi, Masahide; Morimoto, Masaaki; Chida, Yutaka*; Hemmi, Tsutomu; Nakajima, Hideo; Nakahira, Masataka; Koizumi, Norikiyo; Yamamoto, Akio*; Miyake, Takashi*; Sawa, Naoki*
IEEE Transactions on Applied Superconductivity, 24(3), p.3801004_1 - 3801004_4, 2014/06
Times Cited Count：6 Percentile：35.68(Engineering, Electrical & Electronic)no abstracts in English
Iguchi, Masahide; Saito, Toru; Kawano, Katsumi; Chida, Yutaka; Nakajima, Hideo; Ogawa, Tsuyoshi*; Katayama, Yoshinori*; Ogata, Hiroshige*; Minemura, Toshiyuki*; Tokai, Daisuke*; et al.
Fusion Engineering and Design, 88(9-10), p.2520 - 2524, 2013/10
Times Cited Count：10 Percentile：61.16(Nuclear Science & Technology)ITER TFC structures are large welding structures made of heavy thick stainless steels. JAEA plans to apply narrow gap TIG welding with FMYJJ1 which is full austenitic stainless filler material to manufacture TFC structure. FMYJJ1 is specified in "Codes for Fusion Facilities -Rules on Superconducting Magnet Structure (2008)". In order to evaluate effect of base material combinations and thickness of welded joint on tensile properties at 4 K, tensile tests were conducted at 4 K by using tensile specimens taken from 40 mm thickness weld joints of four combinations and 200 mm thickness ones of two combinations of base materials. These weld joints were manufactured by one side narrow gap TIG welding with FMYJJ1. As the results, it was confirmed that yield and tensile strengths of welded joint at 4K were decreased with decreasing of nitrogen of base material, and there were no large distribution of strengths at 4 K along the thickness of welded joints of 200 mm thickness.
Nakajima, Hideo; Shimamoto, Susumu*; Iguchi, Masahide; Hamada, Kazuya; Okuno, Kiyoshi; Takahashi, Yoshikazu
Teion Kogaku, 48(10), p.508 - 516, 2013/10
JAEA is procuring both structural materials and structural design of Toroidal Field (TF) coil and Central Solenoid (CS) for ITER. Although 316LN is used in the most parts of the superconducting magnets system, the cryogenic stainless steels, JJ1 and JK2LB, which were newly developed by JAEA and Japanese steel companies, are used in the highest stress area of TF coil case and whole CS conductor jackets, respectively. These two materials became commercially available based on demonstration of productivity and weldability of materials, and evaluations of 4 K mechanical properties of trial products including welded parts. In order to simplify quality control in mass production, JAEA has used materials specified in the material section of "Codes for Fusion Facilities - Rules on Superconducting Magnet Structure (2008)" issued by the Japan Society of Mechanical Engineers (JSME). The design of structural materials, production technology and quality control are described in this paper.
Sn conductors for ITER toroidal field coils in JapanTakahashi, Yoshikazu; Nabara, Yoshihiro; Hemmi, Tsutomu; Nunoya, Yoshihiko; Isono, Takaaki; Hamada, Kazuya; Matsui, Kunihiro; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.
IEEE Transactions on Applied Superconductivity, 23(3), p.4801504_1 - 4801504_4, 2013/06
Times Cited Count：11 Percentile：50.58(Engineering, Electrical & Electronic)Japan Atomic Energy Agency (JAEA) is the first to start the mass production of the TF conductors in March 2010 among the 6 parties who are procuring TF conductors in the ITER project. The height and width of the TF coils are 14 m and 9 m, respectively. The conductor is cable-in-conduit conductor (CICC) with a central spiral. A circular multistage superconducting cable is inserted into a circular stainless steel jacket with a thickness of 2 mm. A total of 900 NbSn strands and 522 copper strands are cabled around the central spiral and the cable is inserted into a round-in-round stainless steel jacket. It was observed that the cabling pitch of the destructive sample is longer than the original pitch at cabling. The JAEA carried out the tensile tests of the cable and the measurement of the cable rotation during the insertion to investigate the cause of the elongation. The cause of elongation was clarified and the results will be described in this paper.
Sn conductors for ITER central solenoidsNabara, Yoshihiro; Hemmi, Tsutomu; Kajitani, Hideki; Ozeki, Hidemasa; Iguchi, Masahide; Nunoya, Yoshihiko; Isono, Takaaki; Takahashi, Yoshikazu; Matsui, Kunihiro; Koizumi, Norikiyo; et al.
IEEE Transactions on Applied Superconductivity, 23(3), p.4801604_1 - 4801604_4, 2013/06
Times Cited Count：10 Percentile：48(Engineering, Electrical & Electronic)no abstracts in English
Nakajima, Hideo; Hemmi, Tsutomu; Iguchi, Masahide; Nabara, Yoshihiro; Matsui, Kunihiro; Chida, Yutaka; Kajitani, Hideki; Takano, Katsutoshi; Isono, Takaaki; Koizumi, Norikiyo; et al.
Proceedings of 24th IAEA Fusion Energy Conference (FEC 2012) (CD-ROM), 8 Pages, 2013/03
The ITER organization and 6 Domestic Agencies (DA) have been implementing the construction of ITER superconducting magnet systems. Four DAs have already started full scale construction of Toroidal Field (TF) coil conductors. The qualification of the radial plate manufacture has been completed, and JA and EU are ready for full scale construction. JA has qualified full manufacturing processes of the winding pack with a 1/3 prototype and made 2 full scale mock-ups of the basic segments of TF coil structure to optimize and industrialize the manufacturing process. Preparation and qualification of the full scale construction of the TF coil winding is underway by EU. Procurement of the manufacturing equipment is near completion and qualification of manufacturing processes has already started. The constructions of other components of the ITER magnet systems are also going well towards the main goal of the first plasma in 2020.
Shimamoto, Susumu*; Nakajima, Hideo; Takahashi, Yoshikazu
Teion Kogaku, 48(2), p.60 - 67, 2013/03
JAEA started development of cryogenic structural material for Tokomak fusion reactor 30 years ago. Because, there was no specialized steel and mechanical data at 4K, JAEA settled target of mechanical characteristics which should satisfy requirements for coil structure at 4K and equipped evaluation facilities at 4K such as tensile test, fatigue test and so on. On the other hand JAEA initiated collaboration with steel industries in order to realize new cryogenic structural material and carried out mechanical evaluation at 4K on numerous samples which were supplied from industries. JAEA contributed standardization of these testing methods at 4K specified in the Japanese industrial standards (JIS). JAEA also supported to establish a construction code for structure of superconducting coil for fusion facility at the Japan Society of Mechanical Engineer (JSME), which is used in manufacture of the ITER toroidal field coil. This paper describes history over 30 years on the material development.
Hamada, Kazuya; Kawano, Katsumi; Saito, Toru; Iguchi, Masahide; Nakajima, Hideo; Teshima, Osamu*; Matsuda, Hidemitsu*
AIP Conference Proceedings 1435, p.55 - 62, 2012/06
Times Cited Count：3 Percentile：73.67(Physics, Applied)The TF coil conductor was composed of 900 NbSn superconducting strands and 522 Cu strands protected by circular sheath tube (jacket) with the outer diameter of 43.7 mm. The jacket section is a seamless tube made of modified 316LN. JAEA tested different types of tensile specimen (Japanese Industrial Standards (JIS) type and ASTM type) cut from jacket. ASTM type specimen has longer and wider reduced section than those of JIS type specimen. Elongation of as received condition is not dependent on specimen shape. But after cold work and aging, the elongation is deteriorated due to a sensitization and scattering of elongation is larger than that of as received condition. Fracture mode of aged jacket is "cup and cone fracture", which have a mixture of inter granular at center area and trans-granular factures in circumference area. It is considered that initiation of fracture is more sensitive on test specimen shape with low ductility.
Iguchi, Masahide; Saito, Toru; Kawano, Katsumi; Takano, Katsutoshi; Tsutsumi, Fumiaki; Chida, Yutaka; Nakajima, Hideo
AIP Conference Proceedings 1435, p.70 - 77, 2012/06
Times Cited Count：2 Percentile：63.67(Physics, Applied)A prediction method for tensile strengths at liquid helium temperature (4K) has been developed in order to rationalize qualification tests of cryogenic structural materials used in large superconducting magnet for a fusion device. This method is to use quadratic curves which are expressed as a function of carbon and nitrogen contents and strengths at room temperature. This study shows results of tensile tests at 4K and confirmation of accuracy of prediction method for tensile strengths at 4K for large forgings and thick hot rolled plates of austenitic stainless steels, which can be used in the actual coil case and radial plates of the ITER toroidal field coils. These products are 316LN having high nitrogen from 0.09 to 0.24% and maximum thickness is 600mm. As the results, it was confirmed that the tensile strengths of these products at 4K can be predicted by using appropriate quadratic curves. And distribution of strengths for each product was estimated.
Nunoya, Yoshihiko; Nabara, Yoshihiro; Matsui, Kunihiro; Hemmi, Tsutomu; Takahashi, Yoshikazu; Isono, Takaaki; Hamada, Kazuya; Koizumi, Norikiyo; Nakajima, Hideo
IEEE Transactions on Applied Superconductivity, 22(3), p.4803804_1 - 4803804_4, 2012/06
Times Cited Count：0 Percentile：0(Engineering, Electrical & Electronic)no abstracts in English
Sn conductors for ITER toroidal field coils in JapanTakahashi, Yoshikazu; Isono, Takaaki; Hamada, Kazuya; Nunoya, Yoshihiko; Nabara, Yoshihiro; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4801904_1 - 4801904_4, 2012/06
Times Cited Count：7 Percentile：41.4(Engineering, Electrical & Electronic)Japan Atomic Energy Agency is the first to start the mass production of the TF conductors in Phase IV in March 2010 among the 6 parties who are procuring TF conductors in the ITER project. The conductor is cable-in-conduit conductor with a central spiral. A total of 900 NbSn strands and 522 copper strands are cabled around the central spiral and then wrapped with stainless steel tape whose thickness is 0.1 mm. Approximately 60 tons of NbSn strands were manufactured by the two suppliers in December 2010. This amount corresponds to approximately 55% of the total contribution from Japan. Approximately 30% of the total contribution from Japan was completed as of February 2011. JAEA is manufacturing one conductor per month under a contract with two Japanese companies for strands, one company for cabling and one company for jacketing. This paper summarizes the technical developments including a high-level quality assurance. This progress is a significant step in the construction of the ITER machine.
Hamada, Kazuya; Nunoya, Yoshihiko; Isono, Takaaki; Takahashi, Yoshikazu; Kawano, Katsumi; Saito, Toru; Oshikiri, Masayuki; Uno, Yasuhiro; Koizumi, Norikiyo; Nakajima, Hideo; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4203404_1 - 4203404_4, 2012/06
Times Cited Count：17 Percentile：63.98(Engineering, Electrical & Electronic)Japan Atomic Energy Agency (JAEA) has the responsibility for procurement of all of the ITER central solenoid (CS) conductor lengths. The CS conductor is composed of 576 Nb Sn superconducting strands and 288 Cu strands assembled together into a multistage cable and protected by a circle-in-square sheath tube (jacket) with the outer dimension of 49 mm. In preparation for CS conductor production, the following R&D activities have been performed; (1) Mechanical tests at 4 K have been performed for jacket candidate materials such as 316LN and JK2LB, (2) Welding test for filler selection, (3) Measurement of coefficient of sliding friction using a 100-m long dummy cable, (4) Deformation characteristics of the conductor cross section after compaction and spooling. As a result of these R&D, the CS conductor jacket manufacturing technologies have been confirmed to start the procurement of the CS conductor.
Iguchi, Masahide; Chida, Yutaka; Takano, Katsutoshi; Kawano, Katsumi; Saito, Toru; Nakajima, Hideo; Koizumi, Norikiyo; Minemura, Toshiyuki*; Ogata, Hiroshige*; Ogawa, Tsuyoshi*; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4203305_1 - 4203305_5, 2012/06
Times Cited Count：9 Percentile：47.58(Engineering, Electrical & Electronic)Japan Atomic Energy Agency (JAEA) has responsibility to procure 19 structures for ITER toroidal field (TF) coils as in-kind components. JAEA plans to use materials specified in the material section of "Codes for Fusion Facilities; Rules on Superconducting Magnet Structure (2008)" issued by the Japan Society of Mechanical Engineers (JSME) in 2008. Large forged products were produced and their mechanical properties at 4K were evaluated. In addition, the following activities have been performed; (1) to optimize the design of each weld type identified in the manufacturing sequence, (2) to qualify typical welding procedure including repair, (3) to establish welding techniques other than narrow gap TIG welding with FMYJJ1, (4) to demonstrate the manufacturing procedures through manufacture of 1-m mockups and full-scale segments of TFC structure. This paper describes the results of material qualification and industrialization activities of manufacturing processes of ITER TFC structure.
Hemmi, Tsutomu; Nunoya, Yoshihiko; Nabara, Yoshihiro; Yoshikawa, Masatoshi*; Matsui, Kunihiro; Kajitani, Hideki; Hamada, Kazuya; Isono, Takaaki; Takahashi, Yoshikazu; Koizumi, Norikiyo; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4803305_1 - 4803305_5, 2012/06
Times Cited Count：45 Percentile：85.83(Engineering, Electrical & Electronic)To characterize the performance of the CS conductor, a CS conductor sample was tested in the SULTAN facility at CRPP. As a result of the cyclic test up to 1000 cycles, measured Tcs was in good agreement with the expected Tcs, which is calculated by the characteristics of the NbSn strands and the designed strain. However, continuous degradation of Tcs was observed after 1000 cycles. The degradation of Tcs was around 0.6 K from 1000 cycles to 6000 cycles. On the other hand, the degradation of Tcs by cyclic operation is nearly 0.1 K from 1000 cycles to 10,000 cycles in the CS Insert test at JAEA in 2000. To investigate the causes for the degradation of Tcs, the following items are performed; (1) strain measurement by neutron diffraction, (2) strain measurement by sample cuttings, (3) strand position observation, (4) visual inspection on strands, (5) filament breakage observation, (6) modeling and calculation of the degradation. Detailed results will be presented and discussed.
Matsui, Kunihiro; Koizumi, Norikiyo; Hemmi, Tsutomu; Takano, Katsutoshi; Nakajima, Hideo; Kimura, Satoshi*; Iijima, Ami*; Sakai, Masahiro*; Osemochi, Koichi*; Shimada, Mamoru*
IEEE Transactions on Applied Superconductivity, 22(3), p.4203005_1 - 4203005_5, 2012/06
Times Cited Count：6 Percentile：37.82(Engineering, Electrical & Electronic)JAEA is responsible for the procurement of 9 toroidal field (TF) coils as Japanese Domestic Agency. JAEA had started several trials to successfully develop technologies for the TF coil manufacture since March 2009, and performed one-third scale trials aiming at qualifying and optimizing the procedures of the TF coil fabrication. The fabricated double pancakes (DPs) were successfully put into the profile with tolerances from zero to 1.5 mm. These tolerances correspond to 0.06% accuracy in the conductor length. The geometry of the DP was changed after heat treatment. Heat treatment procedure to avoid such deformation should be developed or the change of winding geometry should be taken into account in the fabrication of the TF coils. The one-third scale DP was successfully impregnated. Although exothermal reaction is given to take place during curing in the blended resin, we successfully cured the one-third scale DP.
Sn conductors for ITER toroidal field coilsNabara, Yoshihiro; Nunoya, Yoshihiko; Isono, Takaaki; Hamada, Kazuya; Takahashi, Yoshikazu; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Ebisawa, Noboru; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4804804_1 - 4804804_4, 2012/06
Times Cited Count：18 Percentile：65.46(Engineering, Electrical & Electronic)no abstracts in English
Koizumi, Norikiyo; Matsui, Kunihiro; Hemmi, Tsutomu; Takano, Katsutoshi; Chida, Yutaka; Iguchi, Masahide; Nakajima, Hideo; Shimada, Mamoru*; Osemochi, Koichi*; Makino, Yoshinobu*; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4200404_1 - 4200404_4, 2012/06
Times Cited Count：9 Percentile：47.58(Engineering, Electrical & Electronic)JAEA started sub- and full-scale trials to qualify and optimize manufacturing procedure of ITER TF coil from March, 2009. As major outcome of these trials, automatic winding system with accuracy in conductor length measurement of 0.01% has been established and the elongation of the conductor length due to heat treatment was measured to be 0.06%. To confirm validity of these outcomes, the authors carried out winding of a one-third scale dummy double pancake (DP), followed by its insulation and impregnation trial, and, in addition, heat treatment of one-third scale DP with real a TF conductor. The details about these trials are described in the other paper. The authors also performed trial manufacture of full scale RP and CPs for dummy double pancake, which will be made in near future. The full scale RP is manufactured by machining 10 segments in parallel to shorten machining duration and joining each segment by welding. In our trial manufacture of the full scale RP, hot-rolled SS316LN plates are machined to a final dimension, namely without additional material, and these segments are laser-welded. From these trials, manufacturing procedure of a thick hot-roll SS316LN plate is qualified and machining procedure is established, while more optimization may be necessary to achieve the required schedule and cost.
Hamada, Kazuya; Kawano, Katsumi; Ebisawa, Noboru; Nakajima, Hideo; Yano, Yoshitaka*; Yamaguchi, Takanori*
Proceedings of 24th International Cryogenic Engineering Conference (ICEC 24) and International Cryogenic Materials Conference 2012 (ICMC 2012) (CD-ROM), p.559 - 562, 2012/05
The Japan Atomic Energy Agency (JAEA) has the responsibility to procure 25% of the ITER Toroidal Field Coil conductors and 100% of Central Solenoid Conductor as the Japanese Domestic Agency (JADA) in the ITER project. The TF conductor is composed of 900 NbSn superconducting strands and 522 Cu strands protected by a circular sheath tube (jacket) with an outer diameter of 43.7 mm. The TF conductor has a central spiral cooling tube and a coolant flows into the cable space and the central channel in parallel. JAEA has measured a pressure drop characteristic of more than 20 TF conductors having different length using nitrogen gas at room temperature as a part of acceptance test. The measurement results are normalized to friction factor as a function of Reynolds number to check the difference of each other. The results show the normalized pressure drop characteristic is same among conductors. This is one of evidences that TF conductor is manufactured uniformly.
