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JAEA Reports

Fabrication and replacement work of beryllium frame and gamma-ray shield

Watahiki, Shunsuke; Hanawa, Yoshio; Asano, Norikazu; Hiyama, Kazuhisa; Ito, Sachito; Tsuboi, Kazuaki; Fukasaku, Akitomi

JAEA-Review 2012-013, 92 Pages, 2012/03

JAEA-Review-2012-013.pdf:6.74MB

This replacement work was carried out under refurbishment plan of JMTR for beryllium distortion draw to acceptable limit. And gamma-ray shield refurbishment was carried out the view point of prevention maintenance in consideration of operation plan. Fabrication of beryllium frame and gamma-ray shield was spent for two years it was finished in February, 2010. It took five months to replacement work from January 2010. In this report is presented fabrication and replacement work of beryllium frame and gamma-ray shield.

JAEA Reports

Inspection of JMTR secondary cooling system; Secondary cooling system piping and cooling tower

Watahiki, Shunsuke; Asano, Norikazu; Hanawa, Yoshio; Gorai, Shigeru; Nishiyama, Yutaka; Tsuboi, Kazuaki

JAEA-Review 2010-019, 65 Pages, 2010/07

JAEA-Review-2010-019.pdf:7.25MB

JMTR secondary cooling system piping and a cooling tower were inspected from the view point of long term utilization before the renewal work for the secondary cooling system of the JMTR on FY 2008. As the result, it was confirmed that crack, swelling, and exfoliations in inner of piping lining, and decay and dryness of wood in the upper part of the cooling tower. From the result of this inspection some facilities and machinery were repaired or replaced from the view point of preventive maintenance.

JAEA Reports

Manufacturing of neutron reflector frame for JMTR

Hanawa, Yoshio; Tsuboi, Kazuaki; Uchida, Munenori*; Suzuki, Ken*; Takahashi, Kunihiro

JAEA-Technology 2009-078, 18 Pages, 2010/03

JAEA-Technology-2009-078.pdf:11.35MB

Beryllium has been used as the neutron reflector in the Japan Materials Testing Reactor (JMTR). A beryllium frame is arranged in the JMTR core and the frame consists of 3 sections (North, East and West). Each section has 7 stories of the beryllium blocks. Each block is connected by the aluminum joints. The capsule or the beryllium plug is located in the inside of the beryllium frame. The first criticality achieved in 1968 and the frame has been replaced 6 times and now the 7th frame is being manufactured. The replacement is planned to be done in the spring of 2010. The design has been modified to decrease the swelling camber and the lifetime has been improved. The manufacturing procedure is severely controlled to assure the quality. The chemical composition must be specified to minimize the swelling and radiation. The machining procedure is highly controlled because beryllium is very brittle. And the environmental control is also important, because the beryllium is a toxic material.

JAEA Reports

The Outline of investigation on integrity of JMTR concrete structures, cooling system and utility facilities

Ebisawa, Hiroyuki; Hanakawa, Hiroki; Asano, Norikazu; Kusunoki, Hidehiko; Yanai, Tomohiro; Sato, Shinichi; Miyauchi, Masaru; Oto, Tsutomu; Kimura, Tadashi; Kawamata, Takanori; et al.

JAEA-Technology 2009-030, 165 Pages, 2009/07

JAEA-Technology-2009-030.pdf:69.18MB

The condition of facilities and machinery used continuously were investigated before the renewal work of JMTR on FY 2007. The subjects of investigation were reactor building, primary cooling system tanks, secondary cooling system piping and tower, emergency generator and so on. As the result, it was confirmed that some facilities and machinery were necessary to repair and others were used continuously for long term by maintaining on the long-term maintenance plan. JMTR is planed to renew by the result of this investigation.

JAEA Reports

Verification on reliability of diaphragm seal

Ide, Hiroshi; Sakuta, Yoshiyuki; Hanawa, Yoshio; Tsuji, Tomoyuki; Tsuboi, Kazuaki; Nagao, Yoshiharu; Miyazawa, Masataka

JAEA-Technology 2009-019, 28 Pages, 2009/06

JAEA-Technology-2009-019.pdf:41.1MB

The main body of the JMTR is composed of reactor pressure vessel, core and reactor pool. At the bottom of the reactor pool, the Diaphragm-seal (2.6m outer diameter, 2m inner diameter, thickness 1.5mm) of the JMTR made of stainless steel is installed to prevent the water leak of the reactor pool and to absorb the expansion of the reactor pressure vessel due to pressure and temperature changes. Prior to the refurbishment of the JMTR, the inspection device which is a deposition-collection apparatus with underwater-camera was developed, and the visual inspection was carried out to confirm the soundness of the diaphragm-seal. As a result, harmful flaws and/or corrosions were not inspected in the visual inspection, and the soundness of the diaphragm seal was confirmed. In future, the long-term integrity of the diaphragm-seal will could be achieved by conducting the periodic inspection.

Journal Articles

Replacement of beryllium reflector

Hanawa, Yoshio; Taguchi, Taketoshi; Kitagishi, Shigeru; Tsuboi, Kazuaki; Tsuchiya, Kunihiko

UTNL-R-0471, p.5_2_1 - 5_2_8, 2009/03

no abstracts in English

JAEA Reports

Preliminary study for long life as beryllium reflector, 1; Fabrication of irradiation capsule and dismounted device of capsule

Hanawa, Yoshio; Taguchi, Taketoshi; Tsuboi, Kazuaki; Saito, Takashi; Ishikawa, Kazuyoshi; Watahiki, Shunsuke; Tsuchiya, Kunihiko

JAEA-Technology 2008-039, 53 Pages, 2008/06

JAEA-Technology-2008-039.pdf:6.18MB

Beryllium has been utilized as a moderator and/or reflector in a number of material testing reactors. Beryllium frames and beryllium reflectors, which have been utilized as neutron reflector in Japan Materials Testing Reactor (JMTR) in JAEA, were fabricated beryllium metals of S-200F grade. Especially, it is necessary to exchange the beryllium frames every fixed period and there frames were exchanged six times up to the JMTR operation periods of 165 cycles. Therefore, preliminary irradiation test of beryllium metals was performed from 162 to 165 cycles of JMTR operations as a part of development on long life of beryllium reflectors. Two kinds of beryllium metals (S-200F and S-65C) were prepared in this test. This report is described the design study and fabrication of irradiation capsule of beryllium metals and dismount device of irradiation capsule.

Journal Articles

Preliminary survey for recycle of beryllium reflector frames used in the JMTR

Ishitsuka, Etsuo; Nakamichi, Masaru*; Uchida, Munenori*; Kawamura, Hiroshi; Kaminaga, Katsuo; Tsuboi, Kazuaki; Kusunoki, Hidehiko

JAERI-Conf 2004-006, p.262 - 264, 2004/03

no abstracts in English

JAEA Reports

Partial replacement of JMTR beryllium frame

Kaminaga, Katsuo; Tsuboi, Kazuaki; Kusunoki, Hidehiko; Asano, Norikazu; Yanai, Tomohiro

JAERI-Tech 2003-051, 26 Pages, 2003/05

JAERI-Tech-2003-051.pdf:2.67MB

The sixth replacement of beryllium frame has been accomplished for the west and north frame, while the old east frame of fifth generation is preserved for use. JMTR achieved its first criticality in 1968 and has been in operation until today, with an integrated thermal output of 141.454.5 MWd. During that period replacement was carried out 4 times for all the frames, east, west and north. This time, differently from the previous replacement, west and north frames only were manufactured and installed, when the old east frame was left for continuous use, based on the past experience. Such a strategy contributed to reduction of budget and the waste associated.

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