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Takahashi, Yoshikazu; Suwa, Tomone; Nabara, Yoshihiro; Ozeki, Hidemasa; Hemmi, Tsutomu; Nunoya, Yoshihiko; Isono, Takaaki; Matsui, Kunihiro; Kawano, Katsumi; Oshikiri, Masayuki; et al.
IEEE Transactions on Applied Superconductivity, 25(3), p.4200904_1 - 4200904_4, 2015/06
Times Cited Count：3 Percentile：20.23(Engineering, Electrical & Electronic)The Japan Atomic Energy Agency (JAEA) is responsible for procuring all amounts of Central Solenoid (CS) Conductors for ITER, including CS jacket sections. The conductor is cable-in-conduit conductor (CICC) with a central spiral. A total of 576 Nb
Sn strands and 288 copper strands are cabled around the central spiral. The maximum operating current is 40 kA at magnetic field of 13 T. CS jacket section is circular in square type tube made of JK2LB, which is high manganese stainless steel with boron added. Unit length of jacket sections is 7 m and 6,300 sections will be manufactured and inspected. Outer/inner dimension and weight are 51.3/35.3 mm and around 90 kg, respectively. Eddy Current Test (ECT) and Phased Array Ultrasonic Test (PAUT) were developed for non-destructive examination. The defects on inner and outer surfaces can be detected by ECT. The defects inside jacket section can be detected by PAUT. These technology and the inspected results are reported in this paper.
Sn cable assembled with conduit for ITER central solenoidNabara, Yoshihiro; Suwa, Tomone; Takahashi, Yoshikazu; Hemmi, Tsutomu; Kajitani, Hideki; Ozeki, Hidemasa; Sakurai, Takeru; Iguchi, Masahide; Nunoya, Yoshihiko; Isono, Takaaki; et al.
IEEE Transactions on Applied Superconductivity, 25(3), p.4200305_1 - 4200305_5, 2015/06
Times Cited Count：0 Percentile：0(Engineering, Electrical & Electronic)
Sn conductors for toroidal field coils in ITERNabara, Yoshihiro; Hemmi, Tsutomu; Kajitani, Hideki; Ozeki, Hidemasa; Suwa, Tomone; Iguchi, Masahide; Nunoya, Yoshihiko; Isono, Takaaki; Matsui, Kunihiro; Koizumi, Norikiyo; et al.
IEEE Transactions on Applied Superconductivity, 24(3), p.6000605_1 - 6000605_5, 2014/06
Times Cited Count：7 Percentile：39.51(Engineering, Electrical & Electronic)no abstracts in English
Sn conductor for ITER central solenoidTakahashi, Yoshikazu; Nabara, Yoshihiro; Ozeki, Hidemasa; Hemmi, Tsutomu; Nunoya, Yoshihiko; Isono, Takaaki; Matsui, Kunihiro; Kawano, Katsumi; Oshikiri, Masayuki; Uno, Yasuhiro; et al.
IEEE Transactions on Applied Superconductivity, 24(3), p.4802404_1 - 4802404_4, 2014/06
Times Cited Count：25 Percentile：72.88(Engineering, Electrical & Electronic)Japan Atomic Energy Agency (JAEA) is procuring all amounts of NbSn conductors for Central Solenoid (CS) in the ITER project. Before start of mass-productions, the conductor should be tested to confirm superconducting performance in the SULTAN facility, Switzerland. The original design of cabling twist pitches is 45-85-145-250-450 mm, called normal twist pitch (NTP). The test results of the conductors with NTP was that current shearing temperature (Tcs) is decreasing due to electro-magnetic (EM) load cycles. On the other hand, the results of the conductors with short twist pitches (STP) of 25-45-80-150-450 mm show that the Tcs is stabilized during EM load cyclic tests. Because the conductors with STP have smaller void fraction, higher compaction ratio during cabling is required and possibility of damage on strands increases. The technology for the cables with STP was developed in Japanese cabling suppliers. The several key technologies will be described in this paper.
Sn conductors for ITER toroidal field coils in JapanTakahashi, Yoshikazu; Nabara, Yoshihiro; Hemmi, Tsutomu; Nunoya, Yoshihiko; Isono, Takaaki; Hamada, Kazuya; Matsui, Kunihiro; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.
IEEE Transactions on Applied Superconductivity, 23(3), p.4801504_1 - 4801504_4, 2013/06
Times Cited Count：11 Percentile：50.58(Engineering, Electrical & Electronic)Japan Atomic Energy Agency (JAEA) is the first to start the mass production of the TF conductors in March 2010 among the 6 parties who are procuring TF conductors in the ITER project. The height and width of the TF coils are 14 m and 9 m, respectively. The conductor is cable-in-conduit conductor (CICC) with a central spiral. A circular multistage superconducting cable is inserted into a circular stainless steel jacket with a thickness of 2 mm. A total of 900 NbSn strands and 522 copper strands are cabled around the central spiral and the cable is inserted into a round-in-round stainless steel jacket. It was observed that the cabling pitch of the destructive sample is longer than the original pitch at cabling. The JAEA carried out the tensile tests of the cable and the measurement of the cable rotation during the insertion to investigate the cause of the elongation. The cause of elongation was clarified and the results will be described in this paper.
Sn conductors for ITER central solenoidsNabara, Yoshihiro; Hemmi, Tsutomu; Kajitani, Hideki; Ozeki, Hidemasa; Iguchi, Masahide; Nunoya, Yoshihiko; Isono, Takaaki; Takahashi, Yoshikazu; Matsui, Kunihiro; Koizumi, Norikiyo; et al.
IEEE Transactions on Applied Superconductivity, 23(3), p.4801604_1 - 4801604_4, 2013/06
Times Cited Count：10 Percentile：48(Engineering, Electrical & Electronic)no abstracts in English
Iguchi, Masahide; Saito, Toru; Kawano, Katsumi; Takano, Katsutoshi; Tsutsumi, Fumiaki; Chida, Yutaka; Nakajima, Hideo
AIP Conference Proceedings 1435, p.70 - 77, 2012/06
Times Cited Count：2 Percentile：63.67(Physics, Applied)A prediction method for tensile strengths at liquid helium temperature (4K) has been developed in order to rationalize qualification tests of cryogenic structural materials used in large superconducting magnet for a fusion device. This method is to use quadratic curves which are expressed as a function of carbon and nitrogen contents and strengths at room temperature. This study shows results of tensile tests at 4K and confirmation of accuracy of prediction method for tensile strengths at 4K for large forgings and thick hot rolled plates of austenitic stainless steels, which can be used in the actual coil case and radial plates of the ITER toroidal field coils. These products are 316LN having high nitrogen from 0.09 to 0.24% and maximum thickness is 600mm. As the results, it was confirmed that the tensile strengths of these products at 4K can be predicted by using appropriate quadratic curves. And distribution of strengths for each product was estimated.
Sn conductors for ITER toroidal field coils in JapanTakahashi, Yoshikazu; Isono, Takaaki; Hamada, Kazuya; Nunoya, Yoshihiko; Nabara, Yoshihiro; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4801904_1 - 4801904_4, 2012/06
Times Cited Count：7 Percentile：41.4(Engineering, Electrical & Electronic)Japan Atomic Energy Agency is the first to start the mass production of the TF conductors in Phase IV in March 2010 among the 6 parties who are procuring TF conductors in the ITER project. The conductor is cable-in-conduit conductor with a central spiral. A total of 900 NbSn strands and 522 copper strands are cabled around the central spiral and then wrapped with stainless steel tape whose thickness is 0.1 mm. Approximately 60 tons of NbSn strands were manufactured by the two suppliers in December 2010. This amount corresponds to approximately 55% of the total contribution from Japan. Approximately 30% of the total contribution from Japan was completed as of February 2011. JAEA is manufacturing one conductor per month under a contract with two Japanese companies for strands, one company for cabling and one company for jacketing. This paper summarizes the technical developments including a high-level quality assurance. This progress is a significant step in the construction of the ITER machine.
Sn conductors for ITER toroidal field coilsNabara, Yoshihiro; Nunoya, Yoshihiko; Isono, Takaaki; Hamada, Kazuya; Takahashi, Yoshikazu; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Ebisawa, Noboru; et al.
IEEE Transactions on Applied Superconductivity, 22(3), p.4804804_1 - 4804804_4, 2012/06
Times Cited Count：18 Percentile：65.46(Engineering, Electrical & Electronic)no abstracts in English
Hamada, Kazuya; Takahashi, Yoshikazu; Nabara, Yoshihiro; Kawano, Katsumi; Ebisawa, Noboru; Oshikiri, Masayuki; Tsutsumi, Fumiaki; Saito, Toru*; Nakajima, Hideo; Matsuda, Hidemitsu*; et al.
Teion Kogaku, 47(3), p.153 - 159, 2012/03
The Japan Atomic Energy Agency (JAEA) has the responsibility to procure 25% of the ITER Toroidal Field coil conductors as the Japanese Domestic Agency (JADA) in the ITER project. The TF conductor is a circular shaped, cable-in-conduit conductor, composed of a cable and a stainless steel conduit (jacket). The outer diameter and maximum length of the TF conductor are 43.7 mm and 760 m, respectively. JAEA has constructed newly conductor manufacturing facility. Prior to starting conductor, JAEA manufactured a 760-m long Cu dummy conductor as process qualification of dummy cable, the jacket sections and fabrication procedures, such as welding, cable insertion, compaction and spooling. Following qualification of all manufacturing processes, JAEA has started to fabricate superconducting conductors for the TF coils.
Sn cables for ITER toroidal field coilsIsono, Takaaki; Tsutsumi, Fumiaki; Nunoya, Yoshihiko; Matsui, Kunihiro; Takahashi, Yoshikazu; Nakajima, Hideo; Ishibashi, Tatsuji*; Sato, Go*; Chida, Keiji*; Suzuki, Rikio*; et al.
Teion Kogaku, 47(3), p.147 - 152, 2012/03
no abstracts in English
Sn conductors for ITER toroidal field coils in JapanTakahashi, Yoshikazu; Isono, Takaaki; Hamada, Kazuya; Nunoya, Yoshihiko; Nabara, Yoshihiro; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.
Nuclear Fusion, 51(11), p.113015_1 - 113015_11, 2011/11
Times Cited Count：12 Percentile：46.81(Physics, Fluids & Plasmas)Japan Atomic Energy Agency is procuring the NbSn superconductors for Toroidal Field (TF) Coils under the ITER project. Because manufacturing amount of NbSn strands is quite large compared with the past experience and required superconducting performance is higher than that of the model coils which have been fabricated and tested in the ITER-EDA, quality control technique is very important for the manufacture of the strands. Sophisticated control technique is also required for the jacketing, in order to fabricate the conductors with the precise outer diameter and without leakage at welding part. This paper summarizes the technical developments leading to the first successful mass production of ITER TF conductors.
Hamada, Kazuya; Takahashi, Yoshikazu; Isono, Takaaki; Nunoya, Yoshihiko; Matsui, Kunihiro; Kawano, Katsumi; Oshikiri, Masayuki; Tsutsumi, Fumiaki; Koizumi, Norikiyo; Nakajima, Hideo; et al.
Fusion Engineering and Design, 86(6-8), p.1506 - 1510, 2011/10
Times Cited Count：12 Percentile：66.82(Nuclear Science & Technology)Japan Atomic Energy Agency has a responsibility for procurement of the ITER toroidal field coil conductors as Japanese Domestic Agency (JADA) of the ITER project. The TF conductor is a circular shaped cable-in-conduit conductor, which is composed of cable and stainless steel conduit (jacket). The outer diameter and wall thickness of jacket are 43.7mm and 2mm, respectively. The cable consists of 900 NbSn superconducting strands and 522 Cu strands. The length of TF conductor is 780m in maximum. Preparation of conductor fabrication was completed in December 2009. And then, to demonstrate a conductor manufacturing procedure, JADA fabricated 780m-long Cu dummy conductor as a process qualification. Finally, the 780m-long Cu dummy conductor has been successfully completed, ahead of other domestic agencies that are in charge of TF conductor procurement. Since all of manufacturing processes have been qualified, JADA started to fabricate superconducting conductors for TF coils.
Sn superconducting conductors in ITERNabara, Yoshihiro; Isono, Takaaki; Nunoya, Yoshihiko; Koizumi, Norikiyo; Hamada, Kazuya; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Uno, Yasuhiro*; Seki, Shuichi*; et al.
Journal of Plasma and Fusion Research SERIES, Vol.9, p.270 - 275, 2010/08
Nakajima, Hideo; Takano, Katsutoshi; Tsutsumi, Fumiaki; Kawano, Katsumi; Hamada, Kazuya; Okuno, Kiyoshi
Proceedings of 2009 ASME Pressure Vessels and Piping Division Conference (PVP 2009) (CD-ROM), 9 Pages, 2009/07
The Japan Atomic Energy Agency (JAEA) has been evaluating mechanical properties of structural materials for the ITER toroidal field (TF) coils. Newly developed JJ1 forging having thickness of 400 mm, 316LN forging having thickness of 410 mm, and 316LN hot rolled plate having thickness of 200 mm were produced in mass production process to qualify the materials. The distributions of tensile properties at liquid helium temperature (4K) in products have been evaluated to qualify the materials and it has been demonstrated that these materials have good quality and uniform properties, which satisfy the ITER requirements. It is also demonstrated from the results that temperature dependence of strengths are expressed by quadratic curves developed by JAEA, which are expressed as a function of carbon and nitrogen contents and strengths at room temperature. This equation enables to perform quality control of materials at only room temperature. The results obtained from these activities also serve the basis to develop the material material section of "Codes for Fusion Facilities - Rules on Superconducting Magnet Structure (2008)" issued by the Japan Society of Mechanical Engineers (JSME) in October 2008.
Nunoya, Yoshihiko; Takahashi, Yoshikazu; Hamada, Kazuya; Isono, Takaaki; Matsui, Kunihiro; Oshikiri, Masayuki; Nabara, Yoshihiro; Hemmi, Tsutomu; Nakajima, Hideo; Kawano, Katsumi; et al.
IEEE Transactions on Applied Superconductivity, 19(3), p.1492 - 1495, 2009/06
Times Cited Count：1 Percentile：12.1(Engineering, Electrical & Electronic)The ITER Poloidal Field Conductor Insert (PFCI) was constructed to characterize the performance of selected cable-in-conduit NbTi conductors for the ITER Poloidal Field (PF) under relevant operating conditions. The PFCI was installed and tested inside the bore of the ITER CS model coil, which provides the background magnetic field. The PFCI is a single-layer solenoid, wound from about 50 m of a full-size ITER cable-in-conduit conductor. The winding diameter and height are about 1.5 m and 1 m, respectively. The nominal design current of the conductor is 45 kA at 6 T and 5 K. The main items in the PFCI test programme are current sharing temperature (Tcs) measurements, critical current (Ic) measurements and AC loss measurement. The key technology of the installation, the test methods and procedures, and some preliminary results of the testing campaigns are described and discussed in this paper.
Hamada, Kazuya; Nakajima, Hideo; Kawano, Katsumi; Takano, Katsutoshi; Tsutsumi, Fumiaki; Okuno, Kiyoshi; Fujitsuna, Nobuyuki*; Teshima, Osamu*
Teion Kogaku, 43(6), p.244 - 251, 2008/06
Japan Atomic Energy Agency has developed JK2LB conduit for the NbSn conductor of the ITER Central Solenoid. Mechanical requirements for the CS conductor conduit are 0.2% yield strength of more than 900 MPa and fracture toughness K 
(J) of more than 130 MPa
after a compaction and aging heat treatment (650 
C, 240 hours). In the previous work, aged JK2LB conduit has shown high strength and fracture toughness enough to satisfy the requirements. As a next step, work was performed to determine specification of the JK2LB conduit taking account of cold work including compaction and winding, and to simplify its fabrication process. To simulate the cold work effect and aging, mechanical tests were performed at 4.2 K on laboratory scale (20-30kg) ingot samples. It was found that the sum of carbon and nitrogen content should be in a range from 0.11% to 0.18% to achieve the ITER mechanical requirements. To obtain a grain size of conduit as well as that of small ingot sample, applicable solution heat treatment temperature and holding time were studied. In order to simplify the billet production process, we confirmed internal metallurgical qualities of JK2LB cast ingot. Since significant segregation was not observed, we could exclude an electroslag remelting process. Based on above achievements, full size JK2LB conduits were fabricated and satisfied the ITER mechanical requirements.
Hamada, Kazuya; Nakajima, Hideo; Matsui, Kunihiro; Kawano, Katsumi; Takano, Katsutoshi; Tsutsumi, Fumiaki; Okuno, Kiyoshi; Teshima, Osamu*; Soejima, Koji*
AIP Conference Proceedings 986, p.76 - 83, 2008/03
The ITER Toroidal Field (TF) coil and Central Solenoid (CS) use NbSn cable-in-conduit conductor. Conductor fabrication process are as follows; (1) Fabrication of jacket. (2) Butt welding of jacket to make a long tube (CS: 880 m, TF: 760 m) and insertion of superconducting cable into jacket. (3) Compaction of jacket. (4) Winding for transportation. JAEA has developed jacketing technologies in the cooperation with industries. Major achievements are as follows; (1) Full scale TF and CS jackets were fabricated using low carbon SUS316LN and boron added and high manganese stainless steel (JK2LB), respectively. The jackets satisfied ITER mechanical and dimensional requirement. (2) Butt welding condition was studied to obtain good internal surface condition of welded joint. (3) Compaction machine was constructed. As results of compaction test of TF and CS jacket, compacted jacket dimensions satisfied ITER requirement. Therefore, JAEA demonstrated jacketing technologies for ITER conductor.
Hamada, Kazuya; Nakajima, Hideo; Kawano, Katsumi; Takano, Katsutoshi; Tsutsumi, Fumiaki; Okuno, Kiyoshi
Fusion Engineering and Design, 82(5-14), p.1481 - 1486, 2007/10
Times Cited Count：17 Percentile：73.75(Nuclear Science & Technology)no abstracts in English
Okuno, Kiyoshi; Nakajima, Hideo; Sugimoto, Makoto; Isono, Takaaki; Kawano, Katsumi; Koizumi, Norikiyo; Hamada, Kazuya; Nunoya, Yoshihiko; Matsui, Kunihiro; Nabara, Yoshihiro; et al.
Nuclear Fusion, 47(5), p.456 - 462, 2007/05
Times Cited Count：8 Percentile：29.31(Physics, Fluids & Plasmas)no abstracts in English
