Non-destructive examination of jacket sections for ITER central solenoid conductors

Takahashi, Yoshikazu; Suwa, Tomone; Nabara, Yoshihiro; Ozeki, Hidemasa; Hemmi, Tsutomu; Nunoya, Yoshihiko; Isono, Takaaki; Matsui, Kunihiro; Kawano, Katsumi; Oshikiri, Masayuki; et al.

IEEE Transactions on Applied Superconductivity, 25(3), p.4200904_1 - 4200904_4, 2015/06

https://doi.org/10.1109/TASC.2014.2364632

The Japan Atomic Energy Agency (JAEA) is responsible for procuring all amounts of Central Solenoid (CS) Conductors for ITER, including CS jacket sections. The conductor is cable-in-conduit conductor (CICC) with a central spiral. A total of 576 NbSn strands and 288 copper strands are cabled around the central spiral. The maximum operating current is 40 kA at magnetic field of 13 T. CS jacket section is circular in square type tube made of JK2LB, which is high manganese stainless steel with boron added. Unit length of jacket sections is 7 m and 6,300 sections will be manufactured and inspected. Outer/inner dimension and weight are 51.3/35.3 mm and around 90 kg, respectively. Eddy Current Test (ECT) and Phased Array Ultrasonic Test (PAUT) were developed for non-destructive examination. The defects on inner and outer surfaces can be detected by ECT. The defects inside jacket section can be detected by PAUT. These technology and the inspected results are reported in this paper.

Fabrication process qualification of TF Insert Coil using real ITER TF conductor

Ozeki, Hidemasa; Isono, Takaaki; Kawano, Katsumi; Saito, Toru; Kawasaki, Tsutomu; Nishino, Katsumi; Okuno, Kiyoshi; Kido, Shuichi*; Semba, Tomoyuki*; Suzuki, Yozo*; et al.

IEEE Transactions on Applied Superconductivity, 25(3), p.4200804_1 - 4200804_4, 2015/06

https://doi.org/10.1109/TASC.2014.2364393

Investigation of strand bending in the He-inlet during reaction heat treatment for ITER TF Coils

Hemmi, Tsutomu; Matsui, Kunihiro; Kajitani, Hideki; Okuno, Kiyoshi; Koizumi, Norikiyo; Ishimi, Akihiro; Katsuyama, Kozo

IEEE Transactions on Applied Superconductivity, 24(3), p.4802704_1 - 4802704_4, 2014/06

https://doi.org/10.1109/TASC.2013.2297685

Japan Atomic Energy Agency (JAEA), as Japan Domestic Agency, has responsibility to procure nine ITER Toroidal Field (TF) coils. The TF coil winding consists of a NbSn Cable-In-Conduit conductor, a pair of joints and a He-inlet. The current capacity of 68 kA is required at the magnetic field of 7 T around the He-inlet region in the TF coil winding. During reaction heat-treatment, the compressive residual strain in NbSn cable is induced by the difference in the thermal expansion coefficients between the NbSn cable and stainless steel jacket. The strands bending in the NbSn cable of the He-inlet is anticipated since there is the compressive residual strain and a gap between the NbSn cable and the He-inlet to introduce SHE flow. If the strand is bent, the variation of mechanical behaviors, such as the elongation of He-inlet during the reaction heat-treatment and the thermally induced residual strain on the jacket around the He-inlet, are expected. To investigate the strands bending in the NbSn cable of the He-inlet, the following items are performed; (1) elongation measurement during reaction heat-treatment, (2) residual longitudinal strain measurement using strain gauges by sample cuttings, (3) nondestructive inspection on the cable and strands using high resolution X-ray CT, Detail of test results and investigation of the strands bending in the NbSn cable of the He-inlet are reported and discussed.

Cryogenic structures of superconducting coils for fusion experimental reactor "ITER"

Nakajima, Hideo; Shimamoto, Susumu*; Iguchi, Masahide; Hamada, Kazuya; Okuno, Kiyoshi; Takahashi, Yoshikazu

Teion Kogaku, 48(10), p.508 - 516, 2013/10

https://doi.org/10.2221/jcsj.48.508

JAEA is procuring both structural materials and structural design of Toroidal Field (TF) coil and Central Solenoid (CS) for ITER. Although 316LN is used in the most parts of the superconducting magnets system, the cryogenic stainless steels, JJ1 and JK2LB, which were newly developed by JAEA and Japanese steel companies, are used in the highest stress area of TF coil case and whole CS conductor jackets, respectively. These two materials became commercially available based on demonstration of productivity and weldability of materials, and evaluations of 4 K mechanical properties of trial products including welded parts. In order to simplify quality control in mass production, JAEA has used materials specified in the material section of "Codes for Fusion Facilities - Rules on Superconducting Magnet Structure (2008)" issued by the Japan Society of Mechanical Engineers (JSME). The design of structural materials, production technology and quality control are described in this paper.

Examination of NbSn conductors for ITER central solenoids

Nabara, Yoshihiro; Hemmi, Tsutomu; Kajitani, Hideki; Ozeki, Hidemasa; Iguchi, Masahide; Nunoya, Yoshihiko; Isono, Takaaki; Takahashi, Yoshikazu; Matsui, Kunihiro; Koizumi, Norikiyo; et al.

IEEE Transactions on Applied Superconductivity, 23(3), p.4801604_1 - 4801604_4, 2013/06

https://doi.org/10.1109/TASC.2013.2244159

no abstracts in English

ITER magnet systems; From qualification to full scale construction

Nakajima, Hideo; Hemmi, Tsutomu; Iguchi, Masahide; Nabara, Yoshihiro; Matsui, Kunihiro; Chida, Yutaka; Kajitani, Hideki; Takano, Katsutoshi; Isono, Takaaki; Koizumi, Norikiyo; et al.

Proceedings of 24th IAEA Fusion Energy Conference (FEC 2012) (CD-ROM), 8 Pages, 2013/03

http://www-naweb.iaea.org/napc/physics/FEC/FEC2012/papers/578_ITR24.pdf

The ITER organization and 6 Domestic Agencies (DA) have been implementing the construction of ITER superconducting magnet systems. Four DAs have already started full scale construction of Toroidal Field (TF) coil conductors. The qualification of the radial plate manufacture has been completed, and JA and EU are ready for full scale construction. JA has qualified full manufacturing processes of the winding pack with a 1/3 prototype and made 2 full scale mock-ups of the basic segments of TF coil structure to optimize and industrialize the manufacturing process. Preparation and qualification of the full scale construction of the TF coil winding is underway by EU. Procurement of the manufacturing equipment is near completion and qualification of manufacturing processes has already started. The constructions of other components of the ITER magnet systems are also going well towards the main goal of the first plasma in 2020.

Examination of Japanese mass-produced NbSn conductors for ITER toroidal field coils

Nabara, Yoshihiro; Nunoya, Yoshihiko; Isono, Takaaki; Hamada, Kazuya; Takahashi, Yoshikazu; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Ebisawa, Noboru; et al.

IEEE Transactions on Applied Superconductivity, 22(3), p.4804804_1 - 4804804_4, 2012/06

https://doi.org/10.1109/TASC.2011.2178990

no abstracts in English

First qualification of ITER toroidal field coil conductor jacketing

Hamada, Kazuya; Takahashi, Yoshikazu; Isono, Takaaki; Nunoya, Yoshihiko; Matsui, Kunihiro; Kawano, Katsumi; Oshikiri, Masayuki; Tsutsumi, Fumiaki; Koizumi, Norikiyo; Nakajima, Hideo; et al.

Fusion Engineering and Design, 86(6-8), p.1506 - 1510, 2011/10

https://doi.org/10.1016/j.fusengdes.2010.12.054

Japan Atomic Energy Agency has a responsibility for procurement of the ITER toroidal field coil conductors as Japanese Domestic Agency (JADA) of the ITER project. The TF conductor is a circular shaped cable-in-conduit conductor, which is composed of cable and stainless steel conduit (jacket). The outer diameter and wall thickness of jacket are 43.7mm and 2mm, respectively. The cable consists of 900 NbSn superconducting strands and 522 Cu strands. The length of TF conductor is 780m in maximum. Preparation of conductor fabrication was completed in December 2009. And then, to demonstrate a conductor manufacturing procedure, JADA fabricated 780m-long Cu dummy conductor as a process qualification. Finally, the 780m-long Cu dummy conductor has been successfully completed, ahead of other domestic agencies that are in charge of TF conductor procurement. Since all of manufacturing processes have been qualified, JADA started to fabricate superconducting conductors for TF coils.

Technology development for the manufacture of NbSn conductors for ITER Toroidal Field coils

Takahashi, Yoshikazu; Isono, Takaaki; Hamada, Kazuya; Nunoya, Yoshihiko; Nabara, Yoshihiro; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.

Proceedings of 23rd IAEA Fusion Energy Conference (FEC 2010) (CD-ROM), 8 Pages, 2011/03

http://www-naweb.iaea.org/napc/physics/FEC/FEC2010/html/node89.htm#21018

Japan Atomic Energy Agency is procuring the NbSn superconductors for Toroidal Field (TF) coils under the ITER project. Because manufacturing amount of NbSn strands is quite large compared with the past experience and required superconducting performance is higher than that of the model coils which have been fabricated and tested in the ITER-EDA, quality control technique is very important for the manufacture of the strands. Sophisticated control technique is also required for the jacketing, in order to fabricate the conductors with the precise outer diameter and without leakage at welding part. Cu dummy conductor with full length (760 m) has been fabricated successfully and all jacketing technology was confirmed through this fabrication. The fabrication of the NbSn conductor for TF coils will start in March 2010.

Development of the ITER toroidal field coil winding pack in Japan

Koizumi, Norikiyo; Nakajima, Hideo; Matsui, Kunihiro; Hemmi, Tsutomu; Takano, Katsutoshi; Okuno, Kiyoshi; Hasegawa, Mitsuru*; Kakui, Hideo*; Senda, Ikuo*

IEEE Transactions on Applied Superconductivity, 20(3), p.385 - 388, 2010/06

https://doi.org/10.1109/TASC.2010.2040151

JAEA, as the JADA, signed PA for 9 ITER TF coil in 2008. The WP of the TF coil consists of seven DPs and each of DPs has a RP. The conductor is inserted in a groove of a RP and CP is welded to fix the conductor. Since flatness of 2 mm is required for a RP after welding of CPs, laser welding will be used. The tight tolerance of the CP, such as 0.3 mm, is necessary. Machining of a CP from a plate is technically promising method to satisfy the required tight tolerance. However, the machining is time consuming, resulting in penalty of high cost. Therefore, the authors study the feasibility of manufacture of a CP by new method to reduce the cost. A straight CP can be fabricated by hot-rolling and cold-drawing with sufficiently high accuracy, such as 0.1 mm. In addition, the curved CP can be obtained by bending this straight CP with the accuracy of 0.3 mm. Thus, it is concluded that the feasibility of manufacture of the straight and curved CPs with high accuracy can be demonstrated. From these results, JAEA begins trial manufacture of the proto RP and CPs from 2009.