Non-destructive examination of jacket sections for ITER central solenoid conductors

Takahashi, Yoshikazu; Suwa, Tomone; Nabara, Yoshihiro; Ozeki, Hidemasa; Hemmi, Tsutomu; Nunoya, Yoshihiko; Isono, Takaaki; Matsui, Kunihiro; Kawano, Katsumi; Oshikiri, Masayuki; et al.

IEEE Transactions on Applied Superconductivity, 25(3), p.4200904_1 - 4200904_4, 2015/06

https://doi.org/10.1109/TASC.2014.2364632

The Japan Atomic Energy Agency (JAEA) is responsible for procuring all amounts of Central Solenoid (CS) Conductors for ITER, including CS jacket sections. The conductor is cable-in-conduit conductor (CICC) with a central spiral. A total of 576 NbSn strands and 288 copper strands are cabled around the central spiral. The maximum operating current is 40 kA at magnetic field of 13 T. CS jacket section is circular in square type tube made of JK2LB, which is high manganese stainless steel with boron added. Unit length of jacket sections is 7 m and 6,300 sections will be manufactured and inspected. Outer/inner dimension and weight are 51.3/35.3 mm and around 90 kg, respectively. Eddy Current Test (ECT) and Phased Array Ultrasonic Test (PAUT) were developed for non-destructive examination. The defects on inner and outer surfaces can be detected by ECT. The defects inside jacket section can be detected by PAUT. These technology and the inspected results are reported in this paper.

Upgrade of DC power supply system in ITER CS Model Coil Test Facility

Shimono, Mitsugu; Uno, Yasuhiro; Yamazaki, Keita; Kawano, Katsumi; Isono, Takaaki

JAEA-Testing 2014-004, 62 Pages, 2015/03

JAEA-Testing-2014-004.pdf:16.03MB

The ITER CS Model Coil Test Facility is composed of a helium refrigerator / liquefier system, a DC power supply system, a vacuum system and a data acquisition system. The DC power supply system supplies currents to two superconducting coils, the CS Model Coil and an insert coil. A 50-kA DC power supply is installed for the CS Model Coil and two 30 kA DC power supplies are installed for an insert coil. In order to evaluate superconducting performance of a conductor used for ITER Toroidal Field (TF) coils whose operating current is 68 kA, the line for an insert coil is upgraded. A 10-kA DC power supply was added, DC circuit breakers were upgraded, bus bars and current measuring instrument were replaced. In accordance to the upgrade, operation manual was revised.

Cabling technology of NbSn conductor for ITER central solenoid

Takahashi, Yoshikazu; Nabara, Yoshihiro; Ozeki, Hidemasa; Hemmi, Tsutomu; Nunoya, Yoshihiko; Isono, Takaaki; Matsui, Kunihiro; Kawano, Katsumi; Oshikiri, Masayuki; Uno, Yasuhiro; et al.

IEEE Transactions on Applied Superconductivity, 24(3), p.4802404_1 - 4802404_4, 2014/06

https://doi.org/10.1109/TASC.2013.2287311

Japan Atomic Energy Agency (JAEA) is procuring all amounts of NbSn conductors for Central Solenoid (CS) in the ITER project. Before start of mass-productions, the conductor should be tested to confirm superconducting performance in the SULTAN facility, Switzerland. The original design of cabling twist pitches is 45-85-145-250-450 mm, called normal twist pitch (NTP). The test results of the conductors with NTP was that current shearing temperature (Tcs) is decreasing due to electro-magnetic (EM) load cycles. On the other hand, the results of the conductors with short twist pitches (STP) of 25-45-80-150-450 mm show that the Tcs is stabilized during EM load cyclic tests. Because the conductors with STP have smaller void fraction, higher compaction ratio during cabling is required and possibility of damage on strands increases. The technology for the cables with STP was developed in Japanese cabling suppliers. The several key technologies will be described in this paper.

Examination of NbSn conductors for ITER central solenoids

Nabara, Yoshihiro; Hemmi, Tsutomu; Kajitani, Hideki; Ozeki, Hidemasa; Iguchi, Masahide; Nunoya, Yoshihiko; Isono, Takaaki; Takahashi, Yoshikazu; Matsui, Kunihiro; Koizumi, Norikiyo; et al.

IEEE Transactions on Applied Superconductivity, 23(3), p.4801604_1 - 4801604_4, 2013/06

https://doi.org/10.1109/TASC.2013.2244159

no abstracts in English

Preparation for the ITER central solenoid conductor manufacturing

Hamada, Kazuya; Nunoya, Yoshihiko; Isono, Takaaki; Takahashi, Yoshikazu; Kawano, Katsumi; Saito, Toru; Oshikiri, Masayuki; Uno, Yasuhiro; Koizumi, Norikiyo; Nakajima, Hideo; et al.

IEEE Transactions on Applied Superconductivity, 22(3), p.4203404_1 - 4203404_4, 2012/06

https://doi.org/10.1109/TASC.2011.2176708

Japan Atomic Energy Agency (JAEA) has the responsibility for procurement of all of the ITER central solenoid (CS) conductor lengths. The CS conductor is composed of 576 Nb Sn superconducting strands and 288 Cu strands assembled together into a multistage cable and protected by a circle-in-square sheath tube (jacket) with the outer dimension of 49 mm. In preparation for CS conductor production, the following R&D activities have been performed; (1) Mechanical tests at 4 K have been performed for jacket candidate materials such as 316LN and JK2LB, (2) Welding test for filler selection, (3) Measurement of coefficient of sliding friction using a 100-m long dummy cable, (4) Deformation characteristics of the conductor cross section after compaction and spooling. As a result of these R&D, the CS conductor jacket manufacturing technologies have been confirmed to start the procurement of the CS conductor.

Mass production and quality control of NbSn superconducting strands for ITER toroidal field coils

Nabara, Yoshihiro; Nunoya, Yoshihiko; Isono, Takaaki; Hamada, Kazuya; Uno, Yasuhiro; Takahashi, Yoshikazu; Nakajima, Hideo; Tsuzuku, Seiji*; Tagawa, Kohei*; Miyashita, Katsumi*; et al.

Teion Kogaku, 47(3), p.140 - 146, 2012/03

https://doi.org/10.2221/jcsj.47.140

no abstracts in English

Technology development for the manufacture of NbSn conductors for ITER Toroidal Field coils

Takahashi, Yoshikazu; Isono, Takaaki; Hamada, Kazuya; Nunoya, Yoshihiko; Nabara, Yoshihiro; Matsui, Kunihiro; Hemmi, Tsutomu; Kawano, Katsumi; Koizumi, Norikiyo; Oshikiri, Masayuki; et al.

Proceedings of 23rd IAEA Fusion Energy Conference (FEC 2010) (CD-ROM), 8 Pages, 2011/03

http://www-naweb.iaea.org/napc/physics/FEC/FEC2010/html/node89.htm#21018

Japan Atomic Energy Agency is procuring the NbSn superconductors for Toroidal Field (TF) coils under the ITER project. Because manufacturing amount of NbSn strands is quite large compared with the past experience and required superconducting performance is higher than that of the model coils which have been fabricated and tested in the ITER-EDA, quality control technique is very important for the manufacture of the strands. Sophisticated control technique is also required for the jacketing, in order to fabricate the conductors with the precise outer diameter and without leakage at welding part. Cu dummy conductor with full length (760 m) has been fabricated successfully and all jacketing technology was confirmed through this fabrication. The fabrication of the NbSn conductor for TF coils will start in March 2010.

Installation and test programme of the ITER poloidal field conductor insert (PFCI) in the ITER test facility at JAEA Naka

Nunoya, Yoshihiko; Takahashi, Yoshikazu; Hamada, Kazuya; Isono, Takaaki; Matsui, Kunihiro; Oshikiri, Masayuki; Nabara, Yoshihiro; Hemmi, Tsutomu; Nakajima, Hideo; Kawano, Katsumi; et al.

IEEE Transactions on Applied Superconductivity, 19(3), p.1492 - 1495, 2009/06

https://doi.org/10.1109/TASC.2009.2019551

The ITER Poloidal Field Conductor Insert (PFCI) was constructed to characterize the performance of selected cable-in-conduit NbTi conductors for the ITER Poloidal Field (PF) under relevant operating conditions. The PFCI was installed and tested inside the bore of the ITER CS model coil, which provides the background magnetic field. The PFCI is a single-layer solenoid, wound from about 50 m of a full-size ITER cable-in-conduit conductor. The winding diameter and height are about 1.5 m and 1 m, respectively. The nominal design current of the conductor is 45 kA at 6 T and 5 K. The main items in the PFCI test programme are current sharing temperature (Tcs) measurements, critical current (Ic) measurements and AC loss measurement. The key technology of the installation, the test methods and procedures, and some preliminary results of the testing campaigns are described and discussed in this paper.

Application of react-and-wind method to D-shaped test coil using the 20 kA NbAl conductor developed for JT-60SC

Kizu, Kaname; Miura, Yushi; Tsuchiya, Katsuhiko; Koizumi, Norikiyo; Matsui, Kunihiro; Ando, Toshinari*; Hamada, Kazuya; Hara, Eiji*; Imahashi, Koichi*; Ishida, Shinichi; et al.

IEEE Transactions on Applied Superconductivity, 14(2), p.1535 - 1538, 2004/06

https://doi.org/10.1109/TASC.2004.830691

no abstracts in English

Development of the NbAl D-shaped coil fabricated by react-and-wind method for JT-60 superconducting Tokamak

Kizu, Kaname; Miura, Yushi; Tsuchiya, Katsuhiko; Koizumi, Norikiyo; Matsui, Kunihiro; Ando, Toshinari*; Hamada, Kazuya; Hara, Eiji*; Imahashi, Koichi*; Ishida, Shinichi; et al.

Proceedings of 6th European Conference on Applied Superconductivity (EUCAS 2003), p.400 - 407, 2003/00

Toroidal field coils (TFC) of the JT-60SC consist of 18 D-shape coils. The maximum magnetic field is 7.4 T at an operational current of 19.4 kA. An advanced NbAl superconductor was developed for the TFC conductor material in JAERI. The NbAl has lower strain sensitivity on superconducting performances, and allows us to fabricate the TFC by react-and-wind (R&W) method that makes that the coil fabrication with high reliability becomes easier and the fabrication cost becomes lower. To demonstrate the coil fabrication by R&W method, a two-turn D-shape coil was developed. The D-shape coil was tested at 4.3-4.4K and 7-12T. Measured critical current (Ic) was 30 kA at 7.3 T and 4.4 K. Using the measured conductor and strand Ic values, the strain of the conductor was estimated to be -0.6%. The Ic-B-T characteristic expected by an empirical equation substituting this strain shows that the required temperature margin for TFC is satisfied. Thus, the R&W method was demonstrated to be the applicable fabrication method of the TFC.