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JAEA Reports

Differential pressure rise event for filters of HTTR primary helium gas circulators, 1; Investigation of differential pressure rise event

Nemoto, Takahiro; Arakawa, Ryoki; Kawakami, Satoru; Nagasumi, Satoru; Yokoyama, Keisuke; Watanabe, Masashi; Onishi, Takashi; Kawamoto, Taiki; Furusawa, Takayuki; Inoi, Hiroyuki; et al.

JAEA-Technology 2023-005, 33 Pages, 2023/05

JAEA-Technology-2023-005.pdf:5.25MB

During shut down of the HTTR (High Temperature engineering Test Reactor) RS-14 cycle, an increasing trend of filter differential pressure for the helium gas circulator was observed. In order to investigate this phenomenon, the blower of the primary helium purification system was disassembled and inspected. As a result, it is clear that the silicon oil mist entered into the primary coolant due to the deterioration of the charcoal filter performance. The replacement and further investigation of the filter are planning to prevent the reoccurrence of the same phenomenon in the future.

Journal Articles

Numerical evaluation on fluctuation absorption characteristics based on nuclear heat supply fluctuation test using HTTR

Takada, Shoji; Honda, Yuki*; Inaba, Yoshitomo; Sekita, Kenji; Nemoto, Takahiro; Tochio, Daisuke; Ishii, Toshiaki; Sato, Hiroyuki; Nakagawa, Shigeaki; Sawa, Kazuhiro*

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 7 Pages, 2018/10

Nuclear heat utilization systems connected to HTGRs will be designed on the basis of non-nuclear grade standards for easy entry of chemical plant companies, requiring reactor operations to continue even if abnormal events occur in the systems. The inventory control is considered as one of candidate methods to control reactor power for load following operation for siting close to demand area, in which the primary gas pressure is varied while keeping the reactor inlet and outlet coolant temperatures constant. Numerical investigation was carried out based on the results of nuclear heat supply fluctuation tests using HTTR by non-nuclear heating operation to focus on the temperature transient of the reactor core bottom structure by imposing stepwise fluctuation on the reactor inlet temperature under different primary gas pressures below 120C. As a result, it was emerged that the fluctuation absorption characteristics are not deteriorated by lowering pressure. It was also emerged that the reactor outlet temperature did not reach the scram level by increasing the reactor inlet temperature 10 C stepwise at 80% of the rated power as same with the full power case.

Journal Articles

Loss of core cooling test with one cooling line inactive in Vessel Cooling System of High-Temperature Engineering Test Reactor

Fujiwara, Yusuke; Nemoto, Takahiro; Tochio, Daisuke; Shinohara, Masanori; Ono, Masato; Takada, Shoji

Journal of Nuclear Engineering and Radiation Science, 3(4), p.041013_1 - 041013_8, 2017/10

In HTTR, the test was carried out at the reactor thermal power of 9 MW under the condition that one cooling line of VCS was stopped to simulate the partial loss of cooling function from the surface of RPV in addition to the loss of forced cooling flow in the core simulation. The test results showed that temperature change of the core internal structures and the biological shielding concrete was slow during the test. Temperature of RPV decreased several degrees during the test. The temperature decrease of biological shielding made of concrete was within 1$$^{circ}$$C. The numerical result simulating the detail configuration of the cooling tubes of VCS showed that the temperature rise of cooling tubes of VCS was about 15$$^{circ}$$C, which is sufficiently small, which did not significantly affect the temperature of biological shielding concrete. As the results, it was confirmed that the cooling ability of VCS can be kept in case that one cooling line of VCS is lost.

Journal Articles

Nuclear heat supply fluctuation tests by non-nuclear heating with HTTR

Inaba, Yoshitomo; Sekita, Kenji; Nemoto, Takahiro; Honda, Yuki; Tochio, Daisuke; Sato, Hiroyuki; Nakagawa, Shigeaki; Takada, Shoji; Sawa, Kazuhiro

Journal of Nuclear Engineering and Radiation Science, 2(4), p.041001_1 - 041001_7, 2016/10

The nuclear heat utilization systems connected to High Temperature Gas-cooled Reactors (HTGRs) will be designed on the basis of non-nuclear grade standards in terms of the easier entry of chemical plant companies and the construction economics of the systems. Therefore, it is necessary that the reactor operations can be continued even if abnormal events occur in the systems. The Japan Atomic Energy Agency has developed a calculation code to evaluate the absorption of thermal load fluctuations by the reactors when the reactor operations are continued after such events, and has improved the code based on the High Temperature engineering Test Reactor (HTTR) operating data. However, there were insufficient data on the transient temperature behavior of the metallic core side components and the graphite core support structures corresponding to the fluctuation of the reactor inlet coolant temperature for further improvement of the code. Thus, nuclear heat supply fluctuation tests with the HTTR were carried out in non-nuclear heating operation to focus on thermal effect. In the tests, the coolant helium gas temperature was heated up to 120$$^{circ}$$C by the compression heat of the gas circulators in the HTTR, and a sufficiently high fluctuation of 17$$^{circ}$$C by devising a new test procedure was imposed on the reactor inlet coolant under the ideal condition without the effect of the nuclear power. Then, the temperature responses of the metallic core side components and the graphite core support structures were investigated. The test results adequately showed as predicted that the temperature responses of the metallic components are faster than those of the graphite structures, and the mechanism of the thermal load fluctuation absorption by the metallic components was clarified.

Journal Articles

Loss of core cooling test without one cooling line in Vessel Cooling System (VCS) of High Temperature engineering Test Reactor (HTTR)

Fujiwara, Yusuke; Nemoto, Takahiro; Tochio, Daisuke; Shinohara, Masanori; Ono, Masato; Hamamoto, Shimpei; Iigaki, Kazuhiko; Takada, Shoji

Proceedings of 24th International Conference on Nuclear Engineering (ICONE-24) (DVD-ROM), 7 Pages, 2016/06

In HTTR, the test was carried out at the reactor thermal power of 9 MW under the condition that one cooling line of VCS was stopped to simulate the partial loss of cooling function from the surface of RPV in addition to the loss of forced cooling flow in the core simulation. The test results showed that temperature change of the core internal structures and the biological shielding concrete was slow during the test. Temperature of RPV decreased several degrees during the test. The temperature decrease of biological shielding made of concrete was within 1$$^{circ}$$C. The numerical result simulating the detail configuration of the cooling tubes of VCS showed that the temperature rise of cooling tubes of VCS was about 15 degree C, which is sufficiently small, which did not significantly affect the temperature of biological shielding concrete. As the results, it was confirmed that the cooling ability of VCS can be kept in case that one cooling line of VCS is lost.

JAEA Reports

Development of active control technology for impurities in coolant helium using High Temperature Engineering Test Reactor (HTTR)

Hamamoto, Shimpei; Nemoto, Takahiro; Sekita, Kenji; Saito, Kenji

JAEA-Technology 2015-048, 62 Pages, 2016/03

JAEA-Technology-2015-048.pdf:2.58MB

The decarburization may take place depending on the chemical impurity composition in helium gas used as the primary coolant in High-Temperature Gas-cooled Reactors, and will significantly reduce the strength of the alloy. The ability to remove impurities by a helium purification system was designed according to the predicted generation rate of impurities so as to make the coolant become the carburizing atmosphere. It has been confirmed that the coolant becomes the carburizing atmosphere during the operation period of the High Temperature engineering Test Reactor (HTTR). However, it is necessary to consider changes of generation rates of impurities since lifetime of commercial reactor is longer than the life of the HTTR. To avoid the influence of the change of generation rate, the control of removal efficiency of impurity in the helium purification system was considered in this study. To reform the decarburizing into the carburizing atmosphere, it is effective to increase the H$$_{2}$$ and CO concentration in the coolant helium. By controlling the efficiency of the Cooper Oxide Trap (CuOT), it is possible to increase the H$$_{2}$$ and CO concentrations. Therefore, an experiment was carried out by injecting the gas mixture of H$$_{2}$$ and CO into the existing purification system of HTTR to investigate the dependencies of temperature and impurity concentration on the removal efficiency of CuOT. The experimental results are described as the following, (1) By adjusting the temperature of helium at the CuOT within a range from 110$$^{circ}$$C to 50$$^{circ}$$C, it is possible to reduce the removal efficiency of H$$_{2}$$ sufficiently. (2) Temperature change of helium gas in the CuOT is sufficiently reduced by the cooler located at the downstream of the CuOT, which does not affect the primary cooling system of HTTR. As the results, the applicability of removal efficiency control of CuOT was verified to improve the decarburizing atmosphere for the actual HTGR system.

Journal Articles

Nuclear heat supply fluctuation test by non-nuclear heating using HTTR

Takada, Shoji; Sekita, Kenji; Nemoto, Takahiro; Honda, Yuki; Tochio, Daisuke; Inaba, Yoshitomo; Sato, Hiroyuki; Nakagawa, Shigeaki; Sawa, Kazuhiro

Proceedings of 23rd International Conference on Nuclear Engineering (ICONE-23) (DVD-ROM), 7 Pages, 2015/05

To investigate the safety design criteria of heat utilization system for the HTGRs, it is necessary to evaluate the effect of fluctuation of thermal load on the reactor. The nuclear heat supply fluctuation test by non-nuclear heating was carried out to simulate the nuclear heat supply test which is carried out in the nuclear powered operation. The test data is used to verify the numerical code to calculate the temperature of core bottom structure to carry out the safety evaluation of abnormal events in the heat utilization system. In the test, the helium gas temperature was heated up to 120$$^{circ}$$C. A sufficiently high temperature disturbance was imposed on the reactor inlet temperature. It was found that the response of temperatures of metallic components such as side shielding blocks was faster than those of graphite blocks in the core bottom structure, which was significantly affected by the heat capacities of components, the level of imposed disturbance and heat transfer performance.

JAEA Reports

Improvement in oil seal performance of gas compressor in HTTR, 2

Nemoto, Takahiro; Kaneshiro, Noriyuki*; Sekita, Kenji; Furusawa, Takayuki; Kuroha, Misao; Kawakami, Satoru; Kondo, Masaaki

JAEA-Technology 2015-006, 36 Pages, 2015/03

JAEA-Technology-2015-006.pdf:16.77MB

The High-Temperature engineering Test Reactor (HTTR) has been developed for establishing and upgrading the technical basis of HTGR.HTTR facilities have their structures, systems and a lot of components including reciprocating gas compressors, commonly used to extract and/or discharge reactor coolant helium gas contained in primary/secondary coolant systems. From the fact of the operational experiences of these compressors, seal-oil leakage has been frequently observed, although rod-seal mechanisms with complicated structures are equipped and improved for preventing coolant helium gas. So, we tried to change the rod-seal materials which might be a primary reason of frequent seal-oil leakage, that resulted in decreasing a mass and frequently of seal-oil leakage. It is confirmed that it is important to select adequate materials of rod seal for sliding speed of the piston of the compressor to prevent seal-oil leakage. Additionally, the procedure to estimate seal-oil leakage for each compressor is discussed. This report describes the results of investigation for improvement on seal-oil leak tightness of the compressors in HTTR facilities.

Journal Articles

Investigation of chemical characteristics of primary helium gas coolant of HTTR (High Temperature engineering Test Reactor)

Hamamoto, Shimpei; Shimazaki, Yosuke; Furusawa, Takayuki; Nemoto, Takahiro; Inoi, Hiroyuki; Takada, Shoji

Nuclear Engineering and Design, 271, p.487 - 491, 2014/05

 Times Cited Count:5 Percentile:36.96(Nuclear Science & Technology)

The technical basis of helium gas purification control for HTGRs was established by verifying the design of the PHPS of HTTR by showing that the measured concentrations of impurities of primary helium coolant were restricted below the criteria to protect the graphite oxidation, and that the carburization atmosphere was maintained to keep intact of metallic high temperature components, in the 30-day continuous operation and the 50-day long term high temperature operation. The improved analytical model predicted the composition of the impurities such as H$$_{2}$$, CO, H$$_{2}$$O and CO$$_{2}$$, which is determined by the temperature dependency of release of impurities during the rated power operation adequately. In contrast, it was revealed that the measured concentration of H$$_{2}$$O remarkably decreased while the concentration of CO increased in the primary helium coolant in the long term high temperature operation.

Journal Articles

Chemical characteristics of helium coolant of HTTR (High Temperature engineering Test Reactor)

Hamamoto, Shimpei; Shimazaki, Yosuke; Furusawa, Takayuki; Nemoto, Takahiro; Inoi, Hiroyuki; Takada, Shoji

Proceedings of 6th International Topical Meeting on High Temperature Reactor Technology (HTR 2012) (USB Flash Drive), 8 Pages, 2012/10

Journal Articles

Dust generation and transport behavior in the primary circuit of HTTR

Hamamoto, Shimpei; Shimazaki, Yosuke; Furusawa, Takayuki; Nemoto, Takahiro; Inoi, Hiroyuki

Proceedings of 20th International Conference on Nuclear Engineering and the ASME 2012 Power Conference (ICONE-20 & POWER 2012) (DVD-ROM), 7 Pages, 2012/07

JAEA Reports

Handling of HTTR second driver fuel elements in assembling and storage working

Tomimoto, Hiroshi; Kato, Yasushi; Owada, Hiroyuki; Sato, Nao; Shimazaki, Yosuke; Kozawa, Takayuki; Shinohara, Masanori; Hamamoto, Shimpei; Tochio, Daisuke; Nojiri, Naoki; et al.

JAEA-Technology 2009-025, 29 Pages, 2009/06

JAEA-Technology-2009-025.pdf:21.78MB

The first driver fuel of the HTTR (High Temperature Engineering test Reactor) was loaded in 1998 and the HTTR reached first criticality state in the same year. The HTTR has been operated using the first driver fuel for a decade. In Fuel elements assembling, 4770 of fuel rods which consist of 12 kinds of enrichment uranium are loaded into 150 fuel graphite blocks for HTTR second driver fuel elements. Measures of prevention of fuel rod miss loading, are employed in fuel design. Additionally, precaution of fuel handling on assembling are considered. Reception of fuel rods, assembling of fuel elements and storage of second driver fuels in the fresh fuel storage rack in the HTTR were started since June, 2008. Assembling, storage and pre-service inspection were divided into three parts. The second driver fuel assembling was completed in September, 2008. This report describes concerns of fuel handling on assembling and storage work for the HTTR fuel elements.

JAEA Reports

Countermeasure to prevent residence nitrogen gas in Pressurized Water Cooling System

Furusawa, Takayuki; Saikusa, Akio; Hamamoto, Shimpei; Nemoto, Takahiro; Shinohara, Masanori; Isozaki, Minoru

JAEA-Technology 2007-066, 38 Pages, 2008/01

JAEA-Technology-2007-066.pdf:15.66MB

In the HTTR rise-to-power test which was performed from April in 2000 as phase 1 up to 10MW, nitrogen gas remained in the air cooler which release the heat to atmosphere. This residence nitrogen gas causes the reduction of the thermal performance of the air cooler. So, it was impossible that heat generated reactor core could not remove when reactor operated full power operation. A mockup test was carried out to investigate the occurrence mechanism of the residence nitrogen gas. From a result of the mockup test, we clarified that the marked wave rise in the water pressurizer and the melting velocity of the nitrogen gas into the pressurized water is thought to be higher than expected. Therefore, we installed a hollow type plate, multi-hole type plate and so on in the water pressurizer. As a result, it was confirmed that no residence nitrogen gas in the air cooler during rise-to-power test and normal operation. Consequently, the hollow type plate and multi-hole type plate were effective for prevention of the residence nitrogen gas in the air cooler. This paper describes the results of the mockup test and the improvement of the water pressurizer.

JAEA Reports

Improvement in oil seal performance of Gas Compressor in HTTR

Oyama, Sunao*; Hamamoto, Shimpei; Kaneshiro, Noriyuki*; Nemoto, Takahiro; Sekita, Kenji; Isozaki, Minoru; Emori, Koichi; Ito, Yoshiteru*; Yamamoto, Hideo*; Ota, Yukimaru; et al.

JAEA-Technology 2007-047, 40 Pages, 2007/08

JAEA-Technology-2007-047.pdf:18.83MB

High-Temperature engineering Test Reactor (HTTR) built by Japan Atomic Energy Agency (JAEA) has commonly used reciprocating compressor to extract helium gas and discharge helium gas into primary/secondary coolant helium loop from helium purification system. Rod-seal structure of the compressor is complicated from a prevention coolant leak standpoint. Because of frequently leakage of seal oil in operation, Rod seal structure isn't as reliable as it should be sustainable in the stable condition during long term operation. As a result of investigations, leakage's root is found in that seal were used in a range beyond limit sliding properties of seal material. Therefore a lip of the seal was worn and transformed itself and was not able to sustain a seal function. Endurance test using materials testing facility and verification test using a actual equipment on candidate materials suggest that a seal of fluorine contained resin mixed graphite is potentially feasible material of seal.

JAEA Reports

Report of investigation on malfunction of reserved shutdown system in HTTR

Hamamoto, Shimpei; Iigaki, Kazuhiko; Shimizu, Atsushi; Sawahata, Hiroaki; Kondo, Makoto; Oyama, Sunao; Kawano, Shuichi; Kobayashi, Shoichi; Kawamoto, Taiki; Suzuki, Hisashi; et al.

JAEA-Technology 2006-030, 58 Pages, 2006/03

JAEA-Technology-2006-030.pdf:10.69MB

During normal operation of High Temperature engineering Test Reactor (HTTR) in Japan Atomic Energy Agency (JAEA), the reactivity is controlled by the Control Rods (CRs) system which consists of 32 CRs (16 pairs) and 16 Control Rod Drive Mechanisms (CRDMs). The CR system is located in stand-pipes accompanied by the Reserved Shutdown System (RSS). In the unlikely event that the CRs fail to be inserted, the RSS is provided to insert B$$_{4}$$C/C pellets into the core. The RSS shall be designed so that the reactor should be held subcriticality from any operation condition by dropping in the pellets. The RSS consists of B$$_{4}$$C/C pellets, hoppers which contain the pellets, electric plug, driving mechanisms, guide tubes and so on. In accidents when the CRs cannot be inserted, an electric plug is pulled out by a motor and the absorber pellets fall into the core by gravity. A trouble, malfunction of one RSS out of sixteen, occurred during a series of the pre-start up checks of HTTR on February 21, 2005. We investigated the cause of the RSS trouble and took countermeasures to prevent the issue. As the result of investigation, the cause of the trouble was attributed to the following reason: In the motor inside, The Oil of grease of the multiplying gear flowed down from a gap of the oil seal which has been deformed and was mixed with abrasion powder of brake disk. Therefore the adhesive mixture prevented a motor from rotating.

JAEA Reports

Evaluation of heat exchange performance for secondary pressurized water cooler in HTTR

Tochio, Daisuke; Watanabe, Shuji; Saikusa, Akio; Oyama, Sunao; Nemoto, Takahiro; Hamamoto, Shimpei; Shinohara, Masanori; Isozaki, Minoru; Nakagawa, Shigeaki

JAEA-Technology 2006-005, 83 Pages, 2006/02

JAEA-Technology-2006-005.pdf:6.09MB

In High Temperature Engineering Test Reactor (HTTR), the rated thermal power of 30MW, the generated heat at reactor core is finally dissipated at the air-cooler by way of the heat exchangers of the primary cooling system, such as the intermediate heat exchanger (IHX) and the secondary pressurized water cooler (SPWC). The heat exchangers in the main cooling system are required the heat exchange performance to remove the reactor-generated-heat of 30MW under the condition of reactor coolant outlet temperature of 850 $$^{circ}$$C/ 950 $$^{circ}$$C. Therefore, the heat exchanges are required to satisfy the design criteria of heat exchange performance. In this report, heat exchange performance of the SPWC in the main cooling system was evaluated with the rise-to-power-up test and the in-service operation data. Moreover, evaluated value is compared with designed one, it is confirmed that the SPWC has required heat exchange performance.

JAEA Reports

Replacement of the filter for primary helium circulators of the HTTR

Furusawa, Takayuki; Sumita, Junya; Ueta, Shohei; Nemoto, Takahiro; Oyama, Sunao*; Kamata, Takashi

JAERI-Tech 2004-024, 46 Pages, 2004/03

JAERI-Tech-2004-024.pdf:6.75MB

Primary helium circulators of the HTTR are the important component as the helium gas which is reactor coolant, and three circulators for the primary pressurized water cooler and one for the intermediate heat exchanger are installed in primary cooling system. In the upstream of these circulators, the filter has been installed in order to suppress that it is entrapped in the bearing in which fine particles in helium gas, support main shaft of the helium circulator. The differential pressure of this filter rose gradually during rise-to-power test. The rise of the filter differential pressure of the helium circulator may cause the problem for reactor operation. Therefore, the filters were newly manufactured, and replacement of the filter was carried out. In replacement of the filter, appearance confirmation was carried out and deposit of the filter was analyzed. This paper described replacement of the filter and filter differential pressure rise investigation of the causes.

Oral presentation

Development of preservation technology for high temperature gas-cooled reactor

Furusawa, Takayuki; Homma, Fumitaka; Inoi, Hiroyuki; Sawahata, Hiroaki; Nemoto, Takahiro; Watanabe, Shuji; Ota, Yukimaru

no journal, , 

Japan Atomic Energy Agency has constructed the HTTR (High Temperature engineering Test Reactor), which is the Japan's first High Temperature Gas-cooled Reactor (HTGR). The HTTR achieved the full power of 30MW and reactor outlet coolant temperature of 950$$^{circ}$$C on April 19, 2004. Based on the HTTR maintenance experiences, the preservation technology for HTGR are developed. This paper describes its preservation philosophy and typical developed technologies.

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