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Journal Articles

A Rational identification of creep design area using negligible creep curve

Sukekawa, Masayuki*; Isobe, Nobuhiro*; Shibamoto, Hiroshi; Tanaka, Yoshihiko*; Kasahara, Naoto

Proceedings of 2006 ASME Pressure Vessels and Piping Division Conference (PVP 2006)/International Council on Pressure Vessel Technology (ICPVT-11) (CD-ROM), 5 Pages, 2006/00

For expansion of non-creep design area and simplification of design procedures, a rational identification method of creep design area by negligible creep (NC) curves was studied. NC curves of six kinds of stainless and ferrite steels for fast reactors were determined at 1.5Sm (Sm: design stress intensity). These NC curves are based on domestic material data. NC curves provide the relation between temperature and time that does not induce meaningful creep strain under the constant primary stress. As for 316FR steel, which is used for reactor vessel in Japanese fast reactor, non-creep design area is identified with comparing the highest temperature and 425C (constant upper limit for austenite stainless steal) by existing Japanese Guides. However, this temperature limit can be enhanced by NC curve concept when operating (thermal transient) time is long. NC curves under higher primary stress, and the curves under secondary stress were also studied. However, at the present stage, NC curves for stress level 1.5Sm were adopted to identify creep design area. The concept of NC curve was introduced into the interim FDS (fast reactor design standard for commercialized fast reactors in Japan) to simplify the creep design of fast reactor systems. Utilizing these curves, design becomes easier for components which are employed at comparatively lower temperature under normal condition and short holding time at high temperature.

JAEA Reports

Study on Advanced Structural Design for Commercialized Fast Breeder Reactors

Morishita, Masaki; Aoto, Kazumi; Kasahara, Naoto; Asayama, Tai; Inoue, Kazuhiko*; Shibamoto, Hiroshi*; Tanaka, Yoshihiko*

JNC TY9400 2004-025, 984 Pages, 2004/08

JNC-TY9400-2004-025.pdf:159.61MB

Japan Nuclear Cycle Development Institute (JNC) and Japan Atomic Power Company(JAPC) launched joint research programs on structural design and three-dimensional seismic isolation technologies, as part of the supporting R&D activities for the feasibility studies on commerdalized fast breeder reactor cycle systems. A research project by JAPC under the auspices of the Ministry of Economy, Trade, and Industry (METI) with technical support by JNC is included in this joint study, This report contains the results of the research on the structural design technology. The research scope was identified as (1) FDS(FBR Design Standard), (2) Standardization of new material, and (3)System Based Code for Integrity, and the results of this year's studies are summarized as follows. (1)FDS (FBR Design Standard) * As for failure criteria, ratcheting-fatigue tests were continued. Applicability of rational settling method on creep design regime was evaluated and evaluation method of primary stress was studied. * As for a guideline on inelastic analysis for design, development of conservative detail modle (CRIEPI model for design) is underway. Loading history effect was evaluated through analysis. Conservative evaluation method of creep-fatigue damage coped with inelastic analysis was also developed. Aiming for verification of the guidline, structure model test simulated sodium surface level of reactor vessel is continuing. Policy and items of the guideline were studied. * As for a guideline on thermal loads modeling for design, provisions of the guideline on rational settling method of thermal striping loads were discussed. Screening method to grasp severe thermal load and parts in higher stress was developed. (2)Standardization of new material * As for candidate 12-chromium stainless steel (added tungsten, non-added tungsten), that is expected to improve strength of components of commercialized fast reactor, short and medium-term strength tests (including long-term aged test piece), ob

Journal Articles

Research and development issues for fast reactor structural design standard (FDS)

kasahara, Naoto; Ando, Masanori; Ito, Kei; Tanaka, Yoshihiko; Shibamoto, Hiroshi; Inoue, Kazuhiko

ASME PVP-Vol.472, p.25-32, p.25 - 32, 2004/07

For the realization of safe and economical fast reactor (FR) plants, the Japan Nuclear Cycle Development Institute (JNC) and Japan Atomic Power Company (JAPC) are cooperating on a research project titled "Feasibility Study on Commercialized FR Cycle Systems. To certify the design concepts and validate their structural integrity,the research and development of the "Fast Reactor Structural Design Standard (FDS)" is recognized as begin an essential theme.

Journal Articles

Development of the guideline on inelastic analysis for design

Tanaka, Yoshihiko; Shibamoto, Hiroshi; Inoue, Kazuhiko; kasahara, Naoto; Ando, Masanori; Ito, Kei

ASME PVP-Vol.472, p.53-60, p.53 - 60, 2004/07

The guideline on inelastic analysis for design, one of the key items of Fast Reactor Design Standard(FDS), is being developed.The basic policies of this guideline are as follows:(a) to emphasis conservative analysis output rather than nominal value representing actual behavior, (b) to clarify the applicable area for assurance of conservative results. With such concepts, it would be possible that the guideline provides useful explanations on the manner of analysis and estimation in the form of concrete examples of design as well as general rules (somehow vague). As the first step of the guideline development, the following five issues to be solved were extracted:1) applicable area, 2) selection of constitutive equation, 3) modeling method of the load history, 4) ratchet strain and creep fatigue damage evaluation methods by inelastic analysis and 5) example design problems to check users' analysis quality and to complement the general rules. In parallel, inelastic analyses with the promising constitutive equations were applied by way of trial to obtain rough presumption on their effects on structural design of the components. As a result,all inelastic analyses provided smaller cumulative strains and equivalent strain ranges than the existing design method based on elastic analysis,suggesting advantage of introducing them into actual design.

JAEA Reports

Feasibility Study on Commercialization of Fast Breeder Reactor Cycle Systems Interim Report of Phase II; Technical Study Report for Reactor Plant Systems

Konomura, Mamoru; Ogawa, Takashi; Okano, Yasushi; Yamaguchi, Hiroyuki; Murakami, Tsutomu; Takaki, Naoyuki; Nishiguchi, Youhei; Sugino, Kazuteru; Naganuma, Masayuki; Hishida, Masahiko; et al.

JNC TN9400 2004-035, 2071 Pages, 2004/06

JNC-TN9400-2004-035.pdf:76.42MB

The attractive concepts for Sodium-, lead-bismuth-, helium- and water-cooled FBRs have been created through using typical plant features and employing advanced technologies. Efforts on evaluating technological prospects of feasibility have been paid for these concepts. Also, it was comfirmed if these concepts satisfy design requierments of capability and performance presumed in the feasibilty study on commertialization of Fast Breeder Reactor Systems. As results, it was concluded that the selection of sodium-cooled reactor was most rational for practical use of FBR technologies in 2015.

JAEA Reports

Study on advanced structural design for commercialized fast breeder reactors

Morishita, Masaki; Aoto, Kazumi; Kasahara, Naoto; Asayama, Tai; Sagayama, Yutaka*; Inoue, Kazuhiko*; Shibamoto, Hiroshi*; Tanaka, Yoshihiko*

JNC TY9400 2003-001, 644 Pages, 2003/05

JNC-TY9400-2003-001.pdf:22.68MB

None

JAEA Reports

Study on inelastic analysis method for structural design,1; Estimation method of loadig histry effect

Tanaka, Yoshihiko; Kasahara, Naoto

JNC TN9400 2003-037, 95 Pages, 2003/05

JNC-TN9400-2003-037.pdf:4.11MB

The advanced loop-type reactor system, one of the promising concepts in the Feasibility study of the FBR Cycle, adopts many innovative ideas to meet the challenging requirements for safety and economy. As a results, it seems that the structures of the reactor system would be subjected to severer loads than the predecessors. 0ne of the countermeasures to them is the design by inelastic analysis. In the past, many studies showed that structural design by inelastic analysis is much more reasonable than one by conservative elastic analysis. However, inelastic analysis has hardly been adopted in nuclear design so far. One of the reasons is that inelastic analysis has loading history effect, that is, the analysis result would differ depending on the order of loads. It seems to be difficult to find the general solution for the loading history effect. Consequently, inelastic analysis output from the four deferent thermal load histories which consists of the thermal load cycle including the severest cold shock ("C")and the one including the severest hot shock ("H") were compared with each other. From this comparison, it was revealed that the thermal load history with evenly distributed "H"s among "C" s tend to give the most conservative damage estimation derived from inelastic analysis output. Therefore, such thermal load history pattern is proposed for the structural design by inelastic analysis.

JAEA Reports

Study on Advanced Structural Design for Commercialized Breeder Reactors

Morishita, Masaki; Aoto, Kazumi; Kasahara, Naoto; Asayama, Tai; Sagayama, Yutaka*; Dozaki, Koji*; Shibamoto, Hiroshi*; Tanaka, Yoshihiko*

JNC TY9400 2002-025, 889 Pages, 2003/01

JNC-TY9400-2002-025.pdf:26.72MB

None

Journal Articles

R&D issues in Structural Design Standard for commercialized Fast Rreactor Components

Shibamoto, Hiroshi; Tanaka, Yoshihiko; kasahara, Naoto; Ito, Kei; Inoue, Kazuhiko

GENES4/ANP2003, 120 Pages, 2003/00

None

Journal Articles

Research and Development Issues for Fast Reactor Structural Design Standard (FDS)

kasahara, Naoto; Ando, Masanori; Ito, Kei; Shibamoto, Hiroshi; Tanaka, Yoshihiko; Inoue, Kazuhiko

Saikuru Kiko Giho, (20), 59 Pages, 2003/00

For realization of safe and economical fast reactor (FR) plants, Japan Nuclear Cycle Development Institute(JNC) and Japan Atomic Power Company(JAPC) are cooperating on "Feasibility study on Commercialized FR Cycle Systems". To certify the design concepts

JAEA Reports

Extension of applicability of green function method to thermal transient stress analysis (2); Responsive stress to two thermal fluids of varying flow-rate

Tanaka, Yoshihiko; kasahara, Naoto

JNC TN9400 2002-038, 95 Pages, 2002/06

JNC-TN9400-2002-038.pdf:2.56MB

PARTS, Program for Arbitrary Real Time Simulation is being developed: it is cxpected to make great contribution to fast reactor components' design by enabling integration of thermal hydraulic and structural analysis. At this moment, the Green function method is mainly used as a stress analysis method for PARTS. The Green function is a description of the relationship between input and response of a system. Strictly, the response depends only on the natures of the input and the system. However if a function precisely simulating their natures is established based on the response to elemental inputs (pulse wave, step wave, etc.,), it becomes possible to find approximate responses to random and/or complicated inputs. This procedure is called "Green function method". This method is applicable to structural design of the fast reactors. Green function method finds thermal transient stress arising in structures in the form of convolute integration corresponding to coolant fluids' step-changes of temperature. It is expected to calculate faster than Finite Elemental Method (FEM) that solves innumerable balance equations of stress and strain at every time step. In order to apply the Green function method to actual plant design in near future, it is necessary to prove that the method gives appropriate results even under the conditions assumed in plant design works. The authors have successfully developed the Green function method which had been applicable only to a cylinder contacting with sole fluid under constant thermal transfer rate into the one being applicable to a cylinder with primary and secondary fluids under step-changing thermal transfer rates. In this report, applicability of Grecn function method to structural design of a components of complicated shape cxposed to thermal transients of the two independent coolant systems under changing heat transfer rate. As an example, the internal components of the intermediate heat exchanger (IHX) of the advanced loop ...

JAEA Reports

Extension of application spread of green function method to thermal transient stress analysis(1); Responsive stress to two themal fluids of varying flow-rate

; Hosogai, Hiromi*; Furuhashi, Ichiro*; kasahara, Naoto

JNC TN9400 2001-121, 44 Pages, 2002/02

JNC-TN9400-2001-121.pdf:1.16MB

PARTS, Program for Arbitrary Real Time Simulation is being developed: it is expected to make great contribution to fast reactor components' designing work by enabling integration of thermal hydraulic and structural analysis. Since PARTS is a tool to perform the integrated thermal hydraulic-structural analysis under various conditions, it needs to calculate rapidly. At the point, the Green function method seems to be the most Promising stress analysis procedure for PARTS. The Green function method figures out thermal transient stress arising in structures in the form of convolute integration corresponding to fluids' step temperature changes. It is expected to calculate faster than Finite Elemental Method. Hitherto, the Green function method has been used to describe the response to sole thermal fluid with a constant heat transfer coefficient. In this report, the Green function method is extended to cope with a cylinder touching two thermal fluids with variable heat transfer coefficients (inside and outside surfaces contacting with primary and secondary coolants respectively) and is confirmed to be sufficiently applicable to such condition.

JAEA Reports

None

; Aoto, Kazumi; kasahara, Naoto; ; Sagayama, Yutaka*; *; *

JNC TY9400 2001-026, 978 Pages, 2002/01

JNC-TY9400-2001-026.pdf:28.0MB

None

Journal Articles

Feasibility Studies on Commercialized Fast Breeder Reactor System(3)-HLMC Fast Reactor-

; ; Tanaka, Yoshihiko;

Transactions of 16th International Conference on Structural Mechanics in Reactor Technology (SMiRT-16), 53 Pages, 2001/00

None

JAEA Reports

Heavy liquid Metal cooled fast breeder reactor; Results in 1999

; ; ; ;

JNC TN9400 2000-079, 189 Pages, 2000/07

JNC-TN9400-2000-079.pdf:5.94MB

Based on the medium and long-term program of JNC, the feasibility study for fast breeder reactors (FBRs) including related nuclear fuel cycles has been started from the 1999 fiscal year. Various options of FBR plant systems have been studied and a concept of Heavy Liquid Metal cooled FBRs is one of these options. The purpose of this paper is to research and evaluate Heavy Liquid Metal cooled FBRs on the basis of literatures. First, we selected four types of plant concepts listed below. Concept 1: Large-scale pond type reactor with Pb cooled. Concept 2: Large-scale loop type reactor with Pb cooled. Concept 3: Medium-scale module tank type reactor with Pb cooled. Concept 4: Small scale module tank type reactor with Pb-Bi cooled. Concept l and 2 are selected to seek for scale merit on economical aspect. ln Concept 3 and 4, we tried to reduce the inventory of HLMC and to ease the load conditions on structures and seek for competitiveness with module effect such as mass production and learning effect. Through a preliminary design study, we identified some technical features of each concept and roughly evaluated economical competitiveness based on total weight of the NSSSs. From this study, we concluded (1)lngeneral, the large-scale type concepts have little economical advantage because of its huge amount of material needed for its severe load conditions. (Concept 1&2) (2)Even for the large-scale pond type reactor, the conclusion seems to be the same. Total amount of the thermal shielding material became huge. Aseismatic structure makes the amount of material increase under the Japanese seismic condition. (Concept1) (3)For the large-scale loop type reactor, we selected side entry and dual walled piping concept with slide-joint inner wall to cope with thermal expansion of piping system. However, there seemed to be difficulty with compatibility between slide-joint and oxide film corrosion prevention measures. (Concept2) (4)The medium and small modular type ...

JAEA Reports

Investigation of molten salt fast breeder reactor

; ; ; ;

JNC TN9400 2000-066, 52 Pages, 2000/06

JNC-TN9400-2000-066.pdf:1.82MB

Phase I of feasibility studies on commercialized fast reactor system is being peformed for two years from Japanese Fiscal Year 1999. In this report, results of the study on fluid fuel reactors (especialiy a molten salt fast breeder reactor concept) are described from the viewpoint of technical and economical concerns of the plant system design. ln JFY1999, we have started to investigate the fluid fuel reactors as alternative concepts of sodium cooled FBR systems with MOX fuel, and selected the unique concept of a molten chloride fast, breeder reactor, whose U-Pu fuel cycle can be related to both light water reactors and fast breeder reactors on the basis of present technical data and design experiences. We selected a preliminary composition of molten fuel and conceptual plant design through evaluation of technical and economical issues essential for the molten salt reactors and then compared them with reference design concepts of sodium cooled FBR systems under limited information on the molten chloride fast breeder reactors. The following results were obtained. (1)The molten chloride fast breeder reactors have inherent safety features in the core and plant performances, ad the fluid fuel is quite promising for cost reduction of the fuel fabrication and reprocessing. (2)On the other hand, the inventory of the molten chloride fuel becomes high and thermal conductivity of the coolant is inferior compared to those of sodium cooled FBR systems, then, the size of main components such as lHX's becomes larger and the amount of construction materials is seems to be increased. (3)Furthermore economical vessel and piping materials which contact with the molten chloride salts are required to be developed. From the results, it is concluded that further steps to investigate the molten chloride fast breeder reactor concepts are too early to be conducted.

Journal Articles

A Conceptual Design Study on Various Type of HLMC Fast Reactor Plant

; Tanaka, Yoshihiko;

IAEA-AGM on Design and Perfomanceof Reactor and Su, 0 Pages, 2000/00

None

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