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Journal Articles

Assessment of hydrogen embrittlement behavior in Al-Zn-Mg alloy through multi-modal 3D image-based simulation

Fujihara, Hiro*; Toda, Hiroyuki*; Ebihara, Kenichi; Kobayashi, Masakazu*; Mayama, Tsuyoshi*; Hirayama, Kyosuke*; Shimizu, Kazuyuki*; Takeuchi, Akihisa*; Uesugi, Masayuki*

International Journal of Plasticity, 174, p.103897_1 - 103897_22, 2024/03

 Times Cited Count:0

Hydrogen(H) embrittlement in high-strength aluminum(Al) alloys is a crucial problem. H accumulation at the interface of precipitates in Al alloy is considered to cause embrittlement. However, there is no quantitative knowledge regarding the interaction between H distribution and stress field near cracks. In this study, using a multi-modal three-dimensional image-based simulation combining the crystal plasticity finite element method and H diffusion analysis, we tried to capture the stress distribution near the crack, its influence on the H distribution, and the probability of crack initiation in the experimental condition. As a result, it was found that grain boundary cracks transition to quasi-cleavage cracks in the region where the cohesive energy of the semi-coherent interface of MgZn$$_2$$ precipitates decreases due to H accumulation near the tip. We believe the present simulation method successfully bridges nanoscale delamination and macroscale brittle fracture.

Journal Articles

Stress corrosion cracking induced by the combination of external and internal hydrogen in Al-Zn-Mg-Cu alloy

Tang, J.*; Wang, Y.*; Fujihara, Hiro*; Shimizu, Kazuyuki*; Hirayama, Kyosuke*; Ebihara, Kenichi; Takeuchi, Akihisa*; Uesugi, Masayuki*; Toda, Hiroyuki*

Scripta Materialia, 239, p.115804_1 - 115804_5, 2024/01

 Times Cited Count:0 Percentile:0(Nanoscience & Nanotechnology)

Stress corrosion cracking (SCC) behaviors induced by the combination of external and internal hydrogen (H) in an Al-Zn-Mg-Cu alloy were systematically investigated via in situ 3D characterization techniques. SCC of the Al-Zn-Mg-Cu alloy could initiate and propagate in the potential crack region where the H concentration exceeded a critical value, in which the nanoscopic H-induced decohesion of $$eta$$-MgZn$$_2$$ precipitates resulted in macroscopic cracking. External H that penetrated the alloy from the environment played a crucial role during the SCC of the Al-Zn-Mg-Cu alloy by generating gradient-distributed H-affected zones near the crack tips, which made Al alloys in water environment more sensitive to SCC. Additionally, the pre-existing internal H was driven toward the crack tips during plastic deformation. It was involved in the SCC and made contributions to both the cracks initiation and propagation.

Journal Articles

Multi-modal 3D image-based simulation of hydrogen embrittlement crack initiation in Al-Zn-Mg alloy

Higa, Ryota*; Fujihara, Hiro*; Toda, Hiroyuki*; Kobayashi, Masakazu*; Ebihara, Kenichi; Takeuchi, Akihisa*

Keikinzoku, 73(11), p.530 - 536, 2023/11

In Al-Zn-Mg alloys, suppression of hydrogen embrittlement is necessary to improve their strength. In this study, the distribution of stress, strain, and hydrogen concentration in the actual fracture region was investigated using the crystal plasticity finite element method and hydrogen diffusion analysis based on a model derived from three-dimensional polycrystalline microstructural data obtained by X-ray CT. In addition, the distributions of stress, strain, and hydrogen concentration were compared with the actual crack initiation behavior by combining in-situ observation of tensile tests using X-ray CT and simulation. The results show that stress loading perpendicular to the grain boundary due to crystal plasticity dominates grain boundary crack initiation. It was also found that internal hydrogen accumulation due to crystal plasticity has little effect on crack initiation.

Journal Articles

Hydrogen embrittlement and its prevention in 7XXX aluminum alloys with high Zn concentrations

Shimizu, Kazuyuki*; Toda, Hiroyuki*; Fujihara, Hiro*; Yamaguchi, Masatake; Uesugi, Masayuki*; Takeuchi, Akihisa*; Nishijima, Masahiko*; Kamada, Yasuhiro*

Corrosion, 79(8), p.818 - 830, 2023/08

 Times Cited Count:0 Percentile:0(Materials Science, Multidisciplinary)

7xxx aluminum alloys are representative high-strength aluminum alloys; however, mechanical property degradation due to hydrogen hinders further strengthening. We propose the dispersion of Mn-based second-phase particles as a novel technique for preventing 7xxx aluminum alloy hydrogen embrittlement. In this study, the deformation and fracture behaviors of high hydrogen 7xxx alloys containing 0.0% Mn and 0.6% Mn are observed in situ using synchrotron radiation X-ray tomography. The obtained macroscopic hydrogen embrittlement is quantitatively analyzed based on hydrogen partitioning in alloys. Adding 0.6% Mn, generating second-phase particles with high hydrogen trapping abilities, significantly suppresses hydrogen-induced quasicleavage fracture.

Journal Articles

Optimization of mechanical properties in aluminum alloys $$via$$ hydrogen partitioning control

Toda, Hiroyuki*; Yamaguchi, Masatake; Matsuda, Kenji*; Shimizu, Kazuyuki*; Hirayama, Kyosuke*; Su, H.*; Fujihara, Hiro*; Ebihara, Kenichi; Itakura, Mitsuhiro; Tsuru, Tomohito; et al.

Tetsu To Hagane, 105(2), p.240 - 253, 2019/02

 Times Cited Count:0 Percentile:0(Metallurgy & Metallurgical Engineering)

no abstracts in English

Journal Articles

Recent progress of high-power negative ion beam development for fusion plasma heating

Watanabe, Kazuhiro; ; Aoyagi, Tetsuo; ; Fujiwara, Yukio; Honda, Atsushi; Inoue, Takashi; Ito, Takao; Kawai, Mikito; Kazawa, Minoru; et al.

Radiation Physics and Chemistry, 49(6), p.631 - 639, 1997/00

 Times Cited Count:3 Percentile:30.37(Chemistry, Physical)

no abstracts in English

Oral presentation

Hydrogen trapping of T-phase and prevention of hydrogen embrittlement in Al-Zn-Mg alloys

Shimizu, Kazuyuki*; Toda, Hiroyuki*; Fujihara, Hiro*; Hirayama, Kyosuke*; Yamaguchi, Masatake

no journal, , 

no abstracts in English

Oral presentation

Numerical simulation of hydrogen entering a second phase particle in aluminum

Ebihara, Kenichi; Fujihara, Hiro*; Shimizu, Kazuyuki*; Yamaguchi, Masatake; Toda, Hiroyuki*

no journal, , 

Hydrogen embrittlement (HE) is an inevitable problem in strengthening aluminum alloys. In the alloys, H diffusively segregates into interfacial defects such as grain boundaries and phase interfaces, weakening the atomic bonds there and causing embrittlement. Hence there is a possibility to suppress HE by reducing the interfacial segregation of H. Recently, atomic-level calculations have revealed that a second-phase particle of tin (Sn) in aluminum alloys can trap H in its interior. Furthermore, suppression of HE has been reported experimentally in tin-doped aluminum alloys. In this study, a code for simulating H diffusion in $$alphagamma$$ duplex steels was applied to H diffusion in aluminum containing a Sn second-phase particle to evaluate the possibility of H penetration into the particle according to the experimental conditions. As a result, it was confirmed that some amount of H can penetrate into the particles. This contributes to the verification of the experiment by simulation.

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