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Journal Articles

Development of PRW welding technology for 9Cr-ODS cladding tube

Seki, Masayuki; Kihara, Yoshiyuki; Kaito, Takeji; Tsukada, Tatsuya*; Motoki, Kazuhiko*; Hirako, Kazuhito*

Proceedings of International Conference on Toward and Over the Fukushima Daiichi Accident (GLOBAL 2011) (CD-ROM), 5 Pages, 2011/12

Oxide Dispersion Strengthened (ODS) steel has been developed as an advanced fuel cladding tube for sodium cooled fast reactors in Japan Atomic Energy Agency (JAEA) to attain the target burn up of 150 GWd/t in the bundle average because of its excellent swelling resistance and high mechanical strength in high temperature. If conventional TIG welding is applied to the ODS welding, it is difficult to obtain necessary mechanical strength at the weld zone because of the formation of porosity. It is formed by the argon bubbles which initially dissolve in the matrix and grow up under the high temperature during welding. Therefore JAEA has been conducted the development of pressurized resistance welding (PRW) technology for ODS cladding tube, which is one of the solid state welding methods. This paper describes in the development of PRW technology, an ultrasonic test method for detecting weld defects, the result of machine strength measurement examination in weld part and the result of fuel pin irradiation examination using nuclear reactor.

Journal Articles

Progress of high-power and long-pulse ECRF system development in JT-60

Kobayashi, Takayuki; Isayama, Akihiko; Yokokura, Kenji; Shimono, Mitsugu; Hasegawa, Koichi; Sawahata, Masayuki; Suzuki, Sadaaki; Terakado, Masayuki; Hiranai, Shinichi; Sato, Fumiaki; et al.

Nuclear Fusion, 51(10), p.103037_1 - 103037_10, 2011/10

 Times Cited Count:19 Percentile:62.41(Physics, Fluids & Plasmas)

A new gyrotron operation technique to increase oscillation efficiency was developed on the JT 60 ECRF system. The electron pitch factor was optimized by controlling anode voltage within 0.1 s after the start of the operation. By applying this technique, the gyrotron output power of 1.5 MW for 4 s was recorded, for the first time. The reduced collector heat load at 1.5 MW operations was reduced by 20% and it will be acceptable for longer pulse operation. A new gyrotron with an improved mode converter was developed in order to demonstrate reduction of the stray radiation which had limited the pulse length. The stray radiation was reduced to 1/3 of that of the original gyrotron. A conditioning operation of the improved gyrotron is proceeding up to 31 s at 1 MW. These progresses significantly contribute to enhancing the high power and long pulse capability of the ECRF system toward JT 60SA.

Journal Articles

Development and achievements on the high power ECRF system in JT-60U

Moriyama, Shinichi; Kobayashi, Takayuki; Isayama, Akihiko; Terakado, Masayuki; Sawahata, Masayuki; Suzuki, Sadaaki; Yokokura, Kenji; Shimono, Mitsugu; Hasegawa, Koichi; Hiranai, Shinichi; et al.

Nuclear Fusion, 49(8), p.085001_1 - 085001_7, 2009/07

 Times Cited Count:21 Percentile:61.72(Physics, Fluids & Plasmas)

In the gyrotron development in JT-60U ECRF system, output power of 1.5 MW for 1 s has been achieved at 110 GHz. It is the world highest power oscillation $$>$$ 1 s. In addition to the carefully designed cavity and collector in view of thermal stress, an RF shield for the adjustment bellows, and a low-dielectric-loss DC break enabled this achievement. Power modulation technique by anode voltage control was improved to obtain high modulation frequency and 5 kHz has been achieved for NTM stabilizing experiments. Long pulse demonstration of 0.4 MW, 30 s injection to the plasma has been achieved with real time control of anode/cathode-heater. It has been confirmed that the temperature of cooled components were saturated and no evidence of damage were found. An innovative antenna having wide range of beam steering capability with linearly-moving-mirror concept has been designed for long pulse. Beam profile and mechanical strength analyses shows the feasibility of the antenna.

Journal Articles

Long pulse/high power ECRF system development in JT-60U

Moriyama, Shinichi; Kobayashi, Takayuki; Isayama, Akihiko; Terakado, Masayuki; Sawahata, Masayuki; Suzuki, Sadaaki; Yokokura, Kenji; Shimono, Mitsugu; Hasegawa, Koichi; Hiranai, Shinichi; et al.

Proceedings of 22nd IAEA Fusion Energy Conference (FEC 2008) (CD-ROM), 8 Pages, 2008/10

In the gyrotron development in JT-60U ECRF system, output power of 1.5 MW for 1 s has been achieved at 110 GHz. It is the world highest power oscillation $$>$$ 1 s. In addition to the carefully designed cavity and collector in view of thermal stress, an RF shield for the adjustment bellows, and a low-dielectric-loss DC break enabled this achievement. Power modulation technique by anode voltage control was improved to obtain high modulation frequency and 5 kHz has been achieved for NTM stabilizing experiments. Long pulse demonstration of 0.4 MW, 30 s injection to the plasma has been achieved with real time control of anode/cathode-heater. It has been confirmed that the temperature of cooled components were saturated and no evidence of damage were found. An innovative antenna having wide range of beam steering capability with linearly-moving-mirror concept has been designed for long pulse. Beam profile and mechanical strength analyses shows the feasibility of the antenna.

Journal Articles

Achievement of 1.5 MW, 1 s oscillation by the JT-60U gyrotron

Kobayashi, Takayuki; Moriyama, Shinichi; Seki, Masami; Sawahata, Masayuki; Terakado, Masayuki; Fujii, Tsuneyuki

Plasma and Fusion Research (Internet), 3, p.014_1 - 014_3, 2008/03

Gyrotrons are used for electron cyclotron heating (ECH) / current drive (ECCD) as high power millimeter wave sources in high performance plasma experiments. Pulse length from 0.1 to several seconds with high power is required in present tokamak experiments, such as JT-60U. However, 0.1 s oscillation had only been achieved in the power level of 1.5 MW. In JAEA, high power and long pulse oscillation experiments by using the latest JT-60U gyrotron have been tried to achieve power level of 1.5 MW and pulse length over 1 s. As a result, 1.5 MW/1 s oscillation has been successfully achieved by the fine optimization of operation parameters. In this paper, the first results of the oscillation experiment of 1.5 MW for 1 s and future plans of gyrotron improvements are described.

JAEA Reports

Development of the power modulation technique in JT-60U ECH system

Terakado, Masayuki; Shimono, Mitsugu; Sawahata, Masayuki; Shinozaki, Shinichi; Igarashi, Koichi; Sato, Fumiaki; Wada, Kenji; Seki, Masami; Moriyama, Shinichi

JAEA-Technology 2007-053, 28 Pages, 2007/09

JAEA-Technology-2007-053.pdf:4.3MB

The electron cyclotron heating (ECH) system at 110 GHz are injected to JT-60U plasmas with pulse modulation at dozens to hundreds of Hz in order to measure heat conductivity of the plasma to investigate plasma confinement. The JT-60U ECH system has a unique feature to realize the pulse modulation by controlling the anode voltage of the triode gyrotron without chopping the main acceleration voltage. The typical depth of the modulation is 80 % at the modulation frequency range of 12.2 Hz to 500 Hz. However in the JT-60SA, higher modulation frequency of some kHz will be required to stabilize neoclassical tearing mode (NTM). The modulation techniques have been investigated and the modulation frequency of 3.5 kHz with the modulation depth of 84 % has been achieved. The modulation frequency up to 3 kHz is available in the pulse widths of the practical operation. As a next step, replacement of the parts in the anode voltage divider circuit is planned to achieve higher modulation frequency.

Journal Articles

Performance of the LH antenna with carbon grill in JT-60U

Seki, Masami; Moriyama, Shinichi; Shinozaki, Shinichi; Hasegawa, Koichi; Hiranai, Shinichi; Yokokura, Kenji; Shimono, Mitsugu; Terakado, Masayuki; Fujii, Tsuneyuki

Fusion Engineering and Design, 74(1-4), p.273 - 277, 2005/11

 Times Cited Count:3 Percentile:24.22(Nuclear Science & Technology)

no abstracts in English

Journal Articles

Development and contribution of RF heating and current drive systems to long pulse, high performance experiments in JT-60U

Moriyama, Shinichi; Seki, Masami; Terakado, Masayuki; Shimono, Mitsugu; Ide, Shunsuke; Isayama, Akihiko; Suzuki, Takahiro; Fujii, Tsuneyuki; JT-60 Team

Fusion Engineering and Design, 74(1-4), p.343 - 349, 2005/11

 Times Cited Count:7 Percentile:44.9(Nuclear Science & Technology)

no abstracts in English

JAEA Reports

Manufacturing of ODS Test Pieces for Evaluation of Strength -Result of Test Pieces Manufacturing-

Kihara, Yoshiyuki; Seki, Masayuki; Fujio, Ishibashi,; Hirako, Kazuhiko*; Tsukada, Tatsuya*

JNC TN8430 2005-002, 27 Pages, 2005/07

JNC-TN8430-2005-002.pdf:32.93MB

The irradiation test to gather the creep rupture data of the MARICO-2 test pieces manufactured from Oxide Dispersion Strengthened steel (ODS steel) cladding tube in JFY 2004. Therefore, to improve the reliability of the strength evaluation of the ODS steel cladding tube, it was planned to supplement the creep rupture data in that had been obtained so far. The strength evaluation test pieces supplied to this examination was manufactured by the request of the JNC OEC system nuclear fuel engineering group. This test pieces were manufactured by using Martensitic ODS and Ferritic ODS as well as MARICO-2 and CMIR-6. The specification of the test piece was same as two steel types. The problem did not occur for manufacturing the test pieces (20 pices of Martensitic ODS and 12 pices of Ferritic ODS) from April 5, 2005 to May 13, 2005. It was provided for JNC OEC System Division nuclear fuel group at the May, 2005.

JAEA Reports

Development of Welding Process for Oxide Dispersion Strengthened(ODS) Ferritic Steel

Seki, Masayuki; Ishibashi, Fujio; Kihara, Yoshiyuki; Hirako, Kazuhito*; Tsukada, Tatsuya*

JNC TN8410 2005-009, 131 Pages, 2005/04

JNC-TN8410-2005-009.pdf:41.38MB

The development of the welding technology for the ODS steel was started in JFY1987. The first welding examination used the tungsten inert-gas (TIG) welding method and the YAG pulse laser welding method. However, the existing fusion welding methods significantly degrade strength at the welded section, because large size of blowholes appears at the weld and induce coagulation of oxides to generate coarser particles. To solve this problem, we have developed pressurized resistance welding (PRW) as a solid phase welding method.The appropriate conditions, e.g. electric current, voltage and contact force, were selected. For the PRW welded specimens, the tensile, internal burst and creep rupture tests were conducted and its integrity was confirmed. In addition, an ultrasonic inspection method has been developed to assure non-destructively integrity of the welding between cladding and end-plug.

JAEA Reports

Plug-Welding of ODS Cladding Tube for BOR-60 Irradiation Test-2; Determination of Welding Condition and Actual Results of Welding

Seki, Masayuki; Ishibashi, Fujio; Kihara, Yoshiyuki; Hirako, Kazuhiko*; Tsukada, Tatsuya*

JNC TN8430 2004-003, 78 Pages, 2005/03

JNC-TN8430-2004-003.pdf:61.9MB

Irradiation test in BOR-60 at RIAR to judge practical use prospect of ODS cladding tube at early stage is planned as Japan-Russia a joint research. Irradiation test is done for five years from June, 2003 aiming at burn-up 15at%.The first stage irradiation test was achieved target burn-up 5at% in May, 2004.The second stage irradiation test begins in May, 2005. JNC Tokai welded martensitic ODS cladding tube and upper endplug by pressurizing resistance welding, and inspected, it was transported to RIAR. As well as last time, Use of long scale cladding tube caused problem that bending transformation occurred in cladding tube by welding pressure. However, we solved this problem by adopted a changeable pressurizing system. This system can suppress the transformation of the cladding tube because it can set the pressurizing power when beginning to connect it low. Manufacturing was enabled by using this system. A permissible value of the welding condition was expanded by having adopted the changeable pressurizing system, it has a advantage for the design of the hot device. The cladding tubes with upper endplug passed the inspection by OEC on 15 December 2004 were shipped on 13 January 2005 for RIAR.

JAEA Reports

Manufacturing of ODS Test Pieces for MARICO-2 and CMIR-6; Results of Test Pieces Manufacturing

Seki, Masayuki; Ishibashi, Fujio; Kihara, Yoshiyuki; Tsukada, Tatsuya*; Hirako, Kazuhiko*

JNC TN8430 2004-002, 49 Pages, 2005/03

JNC-TN8430-2004-002.pdf:72.34MB

The irradiation test by MARICO-2 and CMIR-6 is planned aiming to the irradiation characteristic of ODS cladding tube. The test pieces of MARICO-2 and CMIR-6 were manufactured by using Martensitic ODS cladding tube and Ferritic ODS cladding tube. The specification of the test pieces was same as two steel type. The test pieces of Martensitic ODS were manufactured from February 19, 2004 to March 11, 2004.(MARICO-2:38test pieces (in clueded 11pieces reserve and QA sample) and CMIR-6:6 test pieces). The test pieces of Ferritic ODS was manufactured from August 17, 2004 and September 22, 2004.(MARICO-2:32test pieces(in clueded 11pieces reserve and QA sample) and CMIR-6:6 test pieces). The problem did not occur for manufacturing the test pieces. Martensitic ODS test pieces was provided for JNC OEC System Division Nuclear fuel group at the May 2004 and Ferritic ODS test pieces was provided for JNC OEC System Division Nuclear fuel group at the October 2004.

Journal Articles

Operational progress of the 110GHz-4MW ECRF heating system in JT-60U

Fujii, Tsuneyuki; Seki, Masami; Moriyama, Shinichi; Terakado, Masayuki; Shinozaki, Shinichi; Hiranai, Shinichi; Shimono, Mitsugu; Hasegawa, Koichi; Yokokura, Kenji; JT-60 Team

Journal of Physics; Conference Series, 25, p.45 - 50, 2005/00

The JT-60U electron cyclotron range of frequency (ECRF) is utilized to realize high performance plasma. Its output power is 4 MW at 110 GHz. By controlling the anode voltage of the gyrotron used in the JT-60U ECRF heating system, the gyrotoron output can be controlled. Then, the anode voltage controller was developed to modulate the injected power into plasmas. This low cost controller achieved the modulation frequency 12 - 500 Hz at 0.7 MW. This controller also extended the pulse width from 5s to 16 s at 0.5 MW. For these long pulses, temperature rise of the DC break made of Alumina ceramics is estimated. Its maximum temperature becomes $$sim$$ 140 deg. From the analysis of this temperature rise, DC break materials should be changed to low loss materials for the objective pulse width of 30 s. The stabilization of neoclassical tearing mode (NTM) was demonstrated by ECRF heating using the real-time system in which the ECRF beams are injected to the NTM location predicted from ECE measurement every 10 ms.

JAEA Reports

Irradiation limit test of ODS ferritic steels fuel pins in BOR-60,1

Kaito, Takeji; Ukai, Shigeharu; Seki, Masayuki; Mayorshin, A. A.*; O.V.SHISHALOV*

JNC TY9400 2003-032, 243 Pages, 2004/03

JNC-TY9400-2003-032.pdf:8.3MB

In order to confirm and demonstrate the ODS fuel pin integrity, the irradiation test has being carried out in the frame of Japan-Russian FBR cyclecooperation. The irradiation test in BOR-60 has started since June, 2003. The target burnup of this irradiation test is up to 150GWd/t.

Journal Articles

Development of Pressurized Resistance Welding Technology for ODS Ferritic Steel Cladding Tube

Seki, Masayuki; Kono, Shusaku

Nihon Genshiryoku Gakkai Wabun Rombunshi, 3(1), p.95 - 105, 2004/03

None

Journal Articles

Pressurized Resistance Welding Technology Development in 9Cr-ODS Martensitic Steels

Seki, Masayuki; Kono, Shusaku; Kihara, Yoshiyuki; Kaito, Takeji; Ukai, Shigeharu; Hirako, Kazuhiko*

Journal of Nuclear Materials, 329-333, p.1534 - 1538, 2004/00

 Times Cited Count:33 Percentile:87.58(Materials Science, Multidisciplinary)

Welding technology for fuel cladding and end-plugs made of ODS steel has been developed to apply for the fast reactor fuel pin fabrication at Tokai-works of JNC. A pressurized resistance welding (PRW) method is utilized as solid phase welding. The method is based on electrical resistance heating of the components while maintaining a continuous force sufficient to forge weld without melting of the components. The contact force between cladding and end-plug is given by pneumatic-hydraulic system. The welding parameters, e.g. electric current, voltage and contact force, are controlled by a programmable system. The appropriate conditions are selected to be a 700 Kgf contact load with 16 kA current for 20 ms after holding for pre-heating by 6 kA current. For relieving the residual stress, the post-welded heat-treatment is performed in the condition of tempering at 1053 K for 10 min. A metallugically bonded welds has been formed by the PRW method, keeping the original dispersed distributio

JAEA Reports

Performance and experience of a 110 GHz gyrotron operation on the JT-60U ECH system

Takahashi, Masami*; Seki, Masami; Shimono, Mitsugu; Terakado, Masayuki; Igarashi, Koichi*; Ishii, Kazuhiro*; Kasugai, Atsushi

JAERI-Tech 2003-080, 27 Pages, 2003/11

JAERI-Tech-2003-080.pdf:3.11MB

The JT-60U electron cyclotron heating (ECH) system has been introduced to suppress MHD instabilities via a current profile control by local heating or current drive. The ECH system consists of four 1MW-110GHz gyrotrons, four 60m transmission lines composed of a corrugated waveguide with a diameter of 31.75mm and two steerable type mirror antennas. Recently, a gyrotron developed for ITER has realized high power in an extremely high frequency range of millimeter waves although there was no high power source around 110GHz ten years ago. Therefore, it requires many techniques to operate the gyrotoron. The oscillation conditions had to be found at output power 1MW by adjusting the magnetic field parameters and anode voltage after heater aging. Then conditioning of the gyrotoron was done, where the pulse length is gradually extended in order to operate for 1sec level of pulse length. Consequently, 1MW-5sec of the designed value was achieved and the ECH system with four gyrotrons successfully injected the millimeter wave energy of 10MJ into plasmas, which is the world record.

JAEA Reports

Measures against the damage of the antenna mouth of JT-60U LHRF system

Ishii, Kazuhiro*; Seki, Masami; Shimono, Mitsugu; Terakado, Masayuki; Igarashi, Koichi*; Takahashi, Masami*

JAERI-Tech 2003-079, 22 Pages, 2003/10

JAERI-Tech-2003-079.pdf:3.01MB

In JT-60U, the study of current drive by radio-frequency (RF) waves in lower hybrid range of frequency (LHRF) has been done as one of research and development works aiming at steady state operation of tokamaks. The main subject of hardware and technology development in this study is to develop a high power LHRF antenna, the main component of the system. The LHRF antenna is set closely to plasma to efficiently inject RF power into it. The LHRF antenna normally receives heat loads from the plasma, and it is required to inject high RF power. Then, it has become a problem that the antenna mouth was melted by excessive heat loads from plasma or it was melted and deformed by RF discharges. As a counter measurement against this, the LHRF antenna has been conditioned to improve its stand-off voltage capability. Furthermore, by monitoring the temperature of the LHRF antenna, adjusting its position, developing a injection method of power modulation even for current drive, and setting an arc sensor which picks up the RF discharge, the damage of the antenna mouth has been suppressed.

JAEA Reports

Low-power and long-pulse test of a klystron of the JT-60U LHRF heating system

Shimono, Mitsugu; Seki, Masami; Terakado, Masayuki; Igarashi, Koichi*; Ishii, Kazuhiro*; Takahashi, Masami*; Shinozaki, Shinichi; Hiranai, Shinichi; Sato, Fumiaki*; Anno, Katsuto

JAERI-Tech 2003-075, 29 Pages, 2003/09

JAERI-Tech-2003-075.pdf:4.62MB

no abstracts in English

JAEA Reports

Development of Quality Assurance System for Resistance Welding by Ultrasonic Examination -Fabrication of STB for Resistance Welding and Ultrasonic Examination-

Kono, Shusaku; Seki, Masayuki; Fujio, Ishibashi,; Hirako, Kazuhiko*; Tsukada, Tatsuya*

JNC TN8430 2003-010, 28 Pages, 2003/07

JNC-TN8430-2003-010.pdf:2.18MB

The defect occurred at the resistance welding zone is very minute and therefore cannot be identified by X-ray inspection. Then, the ultrasonic examination method, in which the resolution of the defect is higher than that of the X-ray inspection method, has been developed. The ultrasonic wave sounds straight easier in the material than X rays, excels in defecting the micro defect. However, the pulse amplitude of ultrasonic wave is influenced by the shape and direction of the defect. Then, the ultrasonic inspection equipement, in which the ultrasonic probe and the sample rotation axis are controlled to drive with the pulse motor and the defect data (position and size)are analized by image processing ultrasonic signal, was developed to measure the shape and the position of defect accurately. However, an ultrasonic examination method is the comparative inspection method. Therefore, the standard test block or the reference block is indispensable to guarantee the defectability and the ultrasonic echo sensibility of the inspection device. The standard test block is provided in JIS etc, it is needed to defect the peculiar defect occurred at the resistance welding zone. Then, the method of processing a standard test block is examined, the standard test block was made experimentally by electric discharge processing and diffusion junction method. The ultrasonic echo sensitivity and the threshold for image processing were proofread by using the standard test block, the ultrasonic inspection and metallographic inspection were executed. Comparing the ultrasonic inspection results with the metallographic inspection results, the detectability of defect depth and the measurement accuracy were proved to be 3$$mu$$m and with errors less than 10$$mu$$m respectively. From these results, the effectireness of proofreading the ultrasonic inspection condition by the standard test block was confirmed. Moreover, it was confirmed that there was a peculiar relationship between the depth ...

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