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Journal Articles

A Statistical approach for modelling the effect of hot press conditions on the mechanical strength properties of HTGR fuel elements

Aihara, Jun; Kuroda, Masatoshi*; Tachibana, Yukio

Mechanical Engineering Journal (Internet), 9(4), p.21-00424_1 - 21-00424_13, 2022/08

It is important to improve oxidation resistance of fuel for huge oxygen ingress into core to improve safety of high temperature gas-cooled reactors (HTGRs), because almost volume of cores of HTGRs consist of graphite. In this study, simulated oxidation resistant fuel elements, of which matrix is mixture of SiC and graphite, has been fabricated by hot press method. In order to maintain structural integrity of fuel element under accident conditions, high-strength fuel elements should be developed. In order to identify optimal hot press conditions for preparing high-strength fuel elements, effect of hot press conditions on mechanical strength properties of fuel elements should be evaluated quantitatively. In the present study, response surface model, which represents relationship between hot press conditions and mechanical strength properties, has been constructed by introducing statistical design of experiments (DOE) approaches, and optimal hot press conditions were estimated by model.

Journal Articles

Study on the effect of long-term high temperature irradiation on TRISO fuel

Shaimerdenov, A.*; Gizatulin, S.*; Dyussambayev, D.*; Askerbekov, S.*; Ueta, Shohei; Aihara, Jun; Shibata, Taiju; Sakaba, Nariaki

Nuclear Engineering and Technology, 54(8), p.2792 - 2800, 2022/08

 Times Cited Count:4 Percentile:90.16(Nuclear Science & Technology)

JAEA Reports

FORNAX-A1.0 for calculation of fission product release amount from fuel rods of pin-in-block-type high temperature gas-cooled reactors

Aihara, Jun

JAEA-Data/Code 2022-003, 77 Pages, 2022/06

JAEA-Data-Code-2022-003.pdf:1.62MB

FORNAX-A1.0 is a calculation code for amount of fission product (FP) released from fuel rods of pin-in-type high temperature gas-cooled reactors (HTGRs). FORNAX-A1.0 is based on Fick's laws of diffusion and can calculate FP release amount from fuel rod under normal operation and accidents without failure (including oxidation) of graphite sleeves and fuel compacts and without melting of fuel kernel, for example, stopping fission and increase in temperature and/or failure fraction of coated fuel particles. This report is for explanation of outline, basic formulae and numerical analysis method of FORNAX-A1.0 code.

Journal Articles

A Statistical approach for modeling the effect of hot press conditions on the mechanical strength properties of HTGR fuel elements

Aihara, Jun; Kuroda, Masatoshi*; Tachibana, Yukio

Proceedings of 28th International Conference on Nuclear Engineering (ICONE 28) (Internet), 9 Pages, 2021/08

To maintain the structural integrity of fuel elements for a high-temperature gas-cooled reactor (HTGR) under disaster conditions, strong and oxidation-resistant fuel elements should be further developed. The HTGR fuel elements employ a hot-pressed silicon carbide (SiC)/carbon (C) mixed matrix to improve the oxidative resistance. Hot-press conditions such as pressure, temperature, and duration would be one of the factors that affect the strength of the HTGR fuel elements. To identify the optimal hot-press conditions for preparing the high-strength fuel elements, modelling their effects on the mechanical-strength properties of the HTGR fuel elements should be evaluated quantitatively. In this study, the response surface model, which represents the relationship between the hot-press conditions and the mechanical-strength properties, has been constructed by introducing statistical design-of-experiment approaches.

Journal Articles

High temperature gas-cooled reactors

Takeda, Tetsuaki*; Inagaki, Yoshiyuki; Aihara, Jun; Aoki, Takeshi; Fujiwara, Yusuke; Fukaya, Yuji; Goto, Minoru; Ho, H. Q.; Iigaki, Kazuhiko; Imai, Yoshiyuki; et al.

High Temperature Gas-Cooled Reactors; JSME Series in Thermal and Nuclear Power Generation, Vol.5, 464 Pages, 2021/02

As a general overview of the research and development of a High Temperature Gas-cooled Reactor (HTGR) in JAEA, this book describes the achievements by the High Temperature Engineering Test Reactor (HTTR) on the designs, key component technologies such as fuel, reactor internals, high temperature components, etc., and operational experience such as rise-to-power tests, high temperature operation at 950$$^{circ}$$C, safety demonstration tests, etc. In addition, based on the knowledge of the HTTR, the development of designs and component technologies such as high performance fuel, helium gas turbine and hydrogen production by IS process for commercial HTGRs are described. These results are very useful for the future development of HTGRs. This book is published as one of a series of technical books on fossil fuel and nuclear energy systems by the Power Energy Systems Division of the Japan Society of Mechanical Engineers.

Journal Articles

Influences of the ZrC coating process and heat treatment on ZrC-coated kernels used as fuel in Pu-burner high temperature gas-cooled reactor in Japan

Aihara, Jun; Ueta, Shohei; Honda, Masaki*; Mizuta, Naoki; Goto, Minoru; Tachibana, Yukio; Okamoto, Koji*

Journal of Nuclear Science and Technology, 58(1), p.107 - 116, 2021/01

 Times Cited Count:0 Percentile:0.01(Nuclear Science & Technology)

The concept of a Pu-burner high temperature gas-cooled reactor (HTGR) has been proposed for purpose of more safely reducing amount of recovered Pu. This concept employs coated fuel particles (CFPs) with ZrC coated PuO$$_{2}$$-YSZ kernel and with tristructural (TRISO) coating for very high Pu burn-up and high nuclear proliferation resistance. In this report, we investigate the microstructure of the region that includes the surface of an as-fabricated CeO$$_{2}$$-YSZ kernel simulating PuO$$_{2}$$-YSZ kernel. We found both Zr-rich grains and Ce-rich grains to be densely distributed in that region including surface of CeO$$_{2}$$-YSZ kernel. On the other hand, it has been reported that there was a porous region near surface of the CeO$$_{2}$$-YSZ kernel of Batch I. This finding confirms that Ce-rich grains near surface of CeO$$_{2}$$-YSZ kernels coated with ZrC layers have been corroded during the deposition of the ZrC layer, whereas the Zr-rich grains were hardly affected.

JAEA Reports

Code-B-2.5.2 for stress calculation for SiC-TRISO fuel particle

Aihara, Jun; Goto, Minoru; Ueta, Shohei; Tachibana, Yukio

JAEA-Data/Code 2019-018, 22 Pages, 2020/01

JAEA-Data-Code-2019-018.pdf:1.39MB

Concept of Pu-burner high temperature gas-cooled reactor (HTGR) was proposed for purpose of more safely reducing amount of recovered Pu. In Pu-burner HTGR concept, coated fuel particle (CFP), with ZrC coated yttria stabilized zirconia (YSZ) containing PuO$$_{2}$$ (PuO$$_{2}$$-YSZ) small particle and with tri-structural isotropic (TRISO) coating, is employed for very high burn-up and high nuclear proliferation resistance. ZrC layer is oxygen getter. On the other hand, we have developed Code-B-2.5.2 for prediction of pressure vessel failure probabilities of SiC-tri-isotropic (TRISO) coated fuel particles for HTGRs under operation by modification of an existing code, Code-B-2. The main purpose of modification is preparation of applying code for CFPs of Pu-burner HTGR. In this report, basic formulae are described.

Journal Articles

Development of fabrication and inspection technologies for oxidation-resistant fuel element for high-temperature gas-cooled reactors

Aihara, Jun; Yasuda, Atsushi*; Ueta, Shohei; Ogawa, Hiroaki; Honda, Masaki*; Ohira, Koichi*; Tachibana, Yukio

Nihon Genshiryoku Gakkai Wabun Rombunshi, 18(4), p.237 - 245, 2019/12

Development of fabrication and inspection technologies of oxidation resistant fuel element for improvement of safety of high temperature gas-cooled reactors (HTGRs) in severe oxidation accident was carried out. Simulated coated fuel particles (CFPs), alumina particles, were over-coated with mixed powder of Si, C and small amount of resin to form over-coated particles, and over-coated particles were molded and hot-pressed to sinter simulated oxidation resistant fuel elements with SiC/C mixed matrix. Simulated oxidation resistant fuel elements with matrix whose Si/C mole ratio is 1.00 were fabricated. Failure fraction of CFPs in fuel elements is one of very important inspection subjects of HTGR fuel. It is essential that CFPs are extracted from fuel elements without additional failure. Development of method for extraction of CFPs was carried out. Desolation of SiC by KOH method or pressurized acidolysis method should be applied to extraction of CFPs.

Journal Articles

Microstructures of ZrC coated kernels for fuel of Pu-burner high temperature gas-cooled reactor in Japan

Aihara, Jun; Ueta, Shohei; Honda, Masaki*; Mizuta, Naoki; Goto, Minoru; Tachibana, Yukio; Okamoto, Koji*

Journal of Nuclear Materials, 522, p.32 - 40, 2019/08

 Times Cited Count:3 Percentile:32.21(Materials Science, Multidisciplinary)

In order to realize Pu-burner high temperature gas-cooled reactor (HTGR), coated fuel particles (CFPs) with PuO$$_{2}$$-yittria stabilized zirconia (YSZ) fuel kernel coated with ZrC is employed for high nuclear proliferation resistance and very high burn-up. Japan Atomic Energy Agency (JAEA) have carried out ZrC coatings of particles which simulated PuO$$_{2}$$-YSZ kernels (CeO$$_{2}$$-YSZ particles or commercially available YSZ particles). Ce was used as simulating element of Pu. In this manuscript, microstructures of ZrC coated CeO$$_{2}$$-YSZ or YSZ particles were reported.

Journal Articles

Development of fabrication technology for oxidation-resistant fuel elements for high-temperature gas-cooled reactors

Aihara, Jun; Honda, Masaki*; Ueta, Shohei; Ogawa, Hiroaki; Ohira, Koichi*; Tachibana, Yukio

Nihon Genshiryoku Gakkai Wabun Rombunshi, 18(1), p.29 - 36, 2019/03

Japan Atomic Energy Agency carried out development of fabrication technology of oxidation resistant fuel element for improvement of safety of high temperature gas-cooled reactors in serious oxidation accident, based on precursor research in former JAEA. Dummy coated fuel particles (alumina particles) were over-coated with mixed powder of Si, C and small amount of resin to form over-coated particles, and over-coated particles were molded and hot-pressed to sinter dummy oxidation resistant fuel elements with SiC/C mixed matrix. We fabricated dummy oxidation resistant fuel elements with matrix whose Si/C mole ratio (about 0.551) is three times as large as that in precursor research. Si peak was not detected by X-ray diffraction of matrix. Better oxidation resistant was confirmed with oxidation test in 20% O$$_{2}$$ at 1673 K than that of ordinal fuel compact with ordinal graphite/carbon matrix. All dummy coated fuel particles were held in specimen after 10 h oxidation.

Journal Articles

Development of security and safety fuel for Pu-burner HTGR; Test and characterization for ZrC coating

Ueta, Shohei; Aihara, Jun; Goto, Minoru; Tachibana, Yukio; Okamoto, Koji*

Mechanical Engineering Journal (Internet), 5(5), p.18-00084_1 - 18-00084_9, 2018/10

To develop the security and safety fuel (3S-TRISO fuel) for Pu-burner high temperature gas-cooled reactor (HTGR), R&D on zirconium carbide (ZrC) directly coated on yttria stabilized zirconia (YSZ) has been started in the Japanese fiscal year 2015. As results of the direct coating test of ZrC on the dummy YSZ particle, ZrC layers with 18 - 21 microns of thicknesses have been obtained with 0.1 kg of particle loading weight. No deterioration of YSZ exposed by source gases of ZrC bromide process was observed by Scanning Transmission Electron Microscope (STEM).

Journal Articles

Study on Pu-burner high temperature gas-cooled reactor in Japan; Design study of fuel and reactor core

Goto, Minoru; Aihara, Jun; Inaba, Yoshitomo; Ueta, Shohei; Fukaya, Yuji; Okamoto, Koji*

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 6 Pages, 2018/10

JAEA has conducted design studies of a Pu-burner HTGR. The Pu-burner HTGR incinerates Pu by fission, and hence a high burn-up is required for the efficient incineration. In the fuel design, a thin ZrC layer, which acts as an oxygen getter and suppresses the internal pressure, was coated on the fuel kernel to prevent the CFP failure at the high burn-up. A stress analysis of the SiC layer, which acts as a pressure vessel for the CFP, was performed for with consideration of the depression effect due to the ZrC layer. As a result, the CFP failure fraction at high burn-up of 500 GWd/t satisfied the target value. In the reactor core design, an axial fuel shuffling was employed to attain the high burn-up, and the nuclear burn-up calculations with the whole core model and the fuel temperature calculations were performed. As a result, the nuclear characteristics, which are the shutdown margin and the temperature coefficient of reactivity, and the fuel temperature satisfied their target values.

Journal Articles

Study on Pu-burner high temperature gas-cooled reactor in Japan; Test and characterization for ZrC coating

Ueta, Shohei; Aihara, Jun; Mizuta, Naoki; Goto, Minoru; Fukaya, Yuji; Tachibana, Yukio; Okamoto, Koji*

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 7 Pages, 2018/10

The security and safety fuel (3S-TRISO fuel) employs the coated fuel particle with a fuel kernel made of plutonium dioxide (PuO$$_{2}$$) and yttria stabilized zirconia (YSZ) as an inert matrix. Especially, a zirconium carbide (ZrC) coating is one of key technologies of the 3S-TRISO, which performs as an oxygen getter to reduce the fuel failure due to internal pressure during the irradiation. R&Ds on ZrC coating directly on the dummy CeO$$_{2}$$-YSZ kernel have been carried in the Japanese fiscal year 2017. As results of ZrC coating tests by the bromide chemical vapor deposition process, stoichiometric ZrC coatings with 3 - 18 microns of thicknesses were obtained with 0.1 kg of particle loading weight.

Journal Articles

Investigation of irradiated properties of extended burnup TRISO fuel

Shaimerdenov, A.*; Gizatulin, S.*; Kenzhin, Y.*; Dyussambayev, D.*; Ueta, Shohei; Aihara, Jun; Shibata, Taiju

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 6 Pages, 2018/10

The Institute of Nuclear Physics of the Republic of Kazakhstan (INP) conducts an irradiation test and post-irradiation examinations (PIEs) of the high-temperature gas-cooled reactor (HTGR) fuel and materials to develop the extend burnup fuel up to 100 GWd/t-U collaboratively with the Japan Atomic Energy Agency (JAEA) under projects in a frame of the International Science and Technology Centre (ISTC). Cylindrical fuel compact specimens consisting of newly-designed TRISO (tri-structural isotropic) coated fuel particles and a matrix made of graphite material were manufactured in Japan. An irradiation test of the fuel specimens using a helium-gas swept capsule designed and constructed in the INP has been performed up to 100 GWd/t-U in the WWR-K research reactor by April 2015. In the next stage, PIEs with the irradiated fuel specimens have been started in February 2017 as a new ISTC project. Several PIE technologies by non-destructive and destructive techniques with irradiated fuel compacts were developed by the INP. This report presents the developed technologies and interim results of the PIE for high burning TRISO fuel.

JAEA Reports

Comparison between HTFP code and minory changed FORNAX-A code

Aihara, Jun; Ueta, Shohei; Goto, Minoru; Inaba, Yoshitomo; Shibata, Taiju; Ohashi, Hirofumi

JAEA-Technology 2018-002, 70 Pages, 2018/06

JAEA-Technology-2018-002.pdf:1.46MB

HTFP code is code for calculation of additional release amount of fission product (FP) from fuel rod in high temperature gas-cooled reactor (HTGR) after stop of fission. Minory changed Fornax-A code also can calculate that. Therefore, release behavior of Cs calculated with HTFP code was compared with that calculated with minory modified FORNAX-A code in this report. Release constants of Cs evaluated with minory modified FORNAX-A code are rather different from default values for HTFP code.

Journal Articles

Development of security and safety fuel for Pu-burner HTGR, 2; Design study of fuel and reactor core

Goto, Minoru; Ueta, Shohei; Aihara, Jun; Inaba, Yoshitomo; Fukaya, Yuji; Tachibana, Yukio; Okamoto, Koji*

Proceedings of 25th International Conference on Nuclear Engineering (ICONE-25) (CD-ROM), 6 Pages, 2017/07

A PuO$$_{2}$$-YSZ fuel kernel with a ZrC coating, which enhances safety, security and safeguard, namely: 3S-TRISO fuel, was proposed to introduce to the plutonium-burner HTGR. In this study, the efficiency of the ZrC coating as the free-oxygen getter was examined based on a thermochemical calculation. A preliminary study on the feasibility of the 3S-TRISO fuel was conducted focusing on the internal pressure. Additionally, a nuclear feasibility of the reactor core was studied. As a result, all the amount of the free-oxygen is captured by a thin ZrC coating under 1600$$^{circ}$$C and coating ZrC on the fuel kernel should be very effective method to suppress the internal pressure. The internal pressure of the 3S-TRISO fuel at 500 GWd/t is lower than that of UO$$_{2}$$ kernel TRISO fuel whose feasibility had been already confirmed and the 3S-TRISO fuel should be feasible. The fuel shuffling allows to achieve 500 GWd/t. The temperature coefficient of reactivity is negative during the operation period and thus the nuclear feasibility of the reactor core should be achievable.

Journal Articles

Development of security and safety fuel for Pu-burner HTGR, 5; Test and characterization for ZrC coating

Ueta, Shohei; Aihara, Jun; Goto, Minoru; Tachibana, Yukio; Okamoto, Koji*

Proceedings of 25th International Conference on Nuclear Engineering (ICONE-25) (CD-ROM), 4 Pages, 2017/07

To develop the security and safety fuel (3S-TRISO fuel) for Pu-burner high temperature gas-cooled reactor (HTGR), R&D on zirconium carbide (ZrC) directly coated on yttria stabilized zirconia (YSZ) has been started in the Japanese fiscal year 2015. As results of the direct coating test of ZrC on the dummy YSZ particle, ZrC layers with 18 - 21 microns of thicknesses have been obtained with 0.1 kg of particle loading weight. No deterioration of YSZ exposed by source gases of ZrC bromide process was observed by Scanning Transmission Electron Microscope (STEM).

JAEA Reports

Confirmation of feasibility of fabrication technology and characterization of high-packing fraction fuel compact for HTGR

Mizuta, Naoki; Ueta, Shohei; Aihara, Jun; Shibata, Taiju

JAEA-Technology 2017-004, 22 Pages, 2017/03

JAEA-Technology-2017-004.pdf:2.71MB

Confirmation of feasibility of fabrication technology and characterization of the high-packing fraction fuel compact of High Temperature Gas Reactor (HTGR) fuel were carried out. Fuel compacts were fabricated with CFP packing fraction targeted at 33 percent by the same manufacturing condition of HTTR fuel compact. SiC-defective fraction, compressive strength and internal CFP distribution of the compact, important parameters to guarantee its integrity, were evaluated. The high-packing fuel compacts showed as same level of SiC-defective fraction as that of HTTR first loading fuel, 8$$times$$10$$^{-5}$$, and larger compressive strength than the HTTR fuel criteria, 4,900N. The feasibility of fabrication technology and the performance for the high-packing fraction fuel compact was confirmed.

Journal Articles

Nuclear thermal design of high temperature gas-cooled reactor with SiC/C mixed matrix fuel compacts

Aihara, Jun; Goto, Minoru; Inaba, Yoshitomo; Ueta, Shohei; Sumita, Junya; Tachibana, Yukio

Proceedings of 8th International Topical Meeting on High Temperature Reactor Technology (HTR 2016) (CD-ROM), p.814 - 822, 2016/11

Japan Atomic Energy Agency (JAEA) has started R&D for apply SiC/C mixed matrix to fuel element of high temperature gas-cooled reactors (HTGRs) to improve oxidation resistance of fuel. Nuclear thermal design of HTGR with SiC/C mixed matrix fuel compacts was carried out as a part of above R&Ds. Nuclear thermal design was carried out based on a small sized HTGR for developing countries, HTR50S. Maximum enrichment of uranium is set to be 10 wt%, because coated fuel particles with 10 wt% uranium have been fabricated in Japan. Numbers of kinds of enrichment and burnable poisons (BPs) were set to be same as those of original HTR50S (3 and 2, respectively). We succeeded in nuclear thermal design of a small sized HTGR which performance was equivalent to original HTR50S, with SiC/C mixed matrix fuel compacts. Based on nuclear thermal design, intactness of coated fuel particles was evaluated to be kept on internal pressure during normal operation.

Journal Articles

Irradiation test and post irradiation examination of the high burnup HTGR fuel

Ueta, Shohei; Aihara, Jun; Shaimerdenov, A.*; Dyussambayev, D.*; Gizatulin, S.*; Chakrov, P.*; Sakaba, Nariaki

Proceedings of 8th International Topical Meeting on High Temperature Reactor Technology (HTR 2016) (CD-ROM), p.246 - 252, 2016/11

In order to examine irradiation performance of the new Tri-structural Isotropic (TRISO) fuel for the High Temperature Gas-cooled Reactor (HTGR) at the burnup around 100 GWd/t, a capsule irradiation test was conducted by WWR-K research reactor in the Institute of Nuclear Physics (INP) of Kazakhstan. The irradiated TRISO fuel was designed by Japan Atomic Energy Agency (JAEA) and fabricated in basis of the HTTR fuel technology in Japan. The fractional release of fission gas from the fuel during the irradiation shows good agreement with the predicted one released from as-fabricated failed TRISO fuel. It was suggested that unexpected additional fuel failure would not occur during the irradiation up to 100 GWd/t. In addition, the post-irradiation examination (PIE) with the irradiated fuel is planned to qualify TRISO fuel integrity and upgrade HTGR fuel design for further burnup extension.

113 (Records 1-20 displayed on this page)