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Kageyama, Tomio; Denuma, Akio; Koizumi, Jin*; Odakura, Manabu*; Haginoya, Masahiro*; Isaka, Shinichi*; Kadowaki, Hiroyuki*; Kobayashi, Shingo*; Morimoto, Taisei*; Kato, Yoshiaki*; et al.
JAEA-Technology 2022-033, 130 Pages, 2023/03
JAEA-Technology-2022-033.pdf:9.87MB
Uranium handling facility for development of nuclear fuel manufacturing equipment (Mockup room) was constructed in 1972. The Mockup room has a weak seismic resistance and is deteriorating with age. Also, the original purpose with this facility have been achieved and there are no new development plans using this facility. Therefore, interior equipment installed in this facility had been dismantled and removed since March 2019. After that, the Mockup room was inspected for contamination, and then controlled area in the Mockup room was cancelled on March 29th 2022. A total of 6,549 workers (not including security witnesses) were required for this work. The amount of non-radioactive waste generated by this work was 31,300 kg. The amount of radioactive waste generated by this work was 3,734 kg of combustible waste (103 drums), 4,393 kg of flame resistance waste (61 drums), 37,790 kg of non-combustible waste (124 drums, 19 containers). This report describes about the dismantling and removing the interior equipment in the Mockup room, the amount of waste generated by this work, and procedure for cancellation the controlled area in the facility.
Shinozaki, Masaru; Aita, Takahiro; Iso, Takahito*; Odakura, Manabu*; Haginoya, Masahiro*; Kadowaki, Hiroyuki*; Kobayashi, Shingo*; Inagawa, Takumu*; Morimoto, Taisei*; Iso, Hidetoshi; et al.
JAEA-Technology 2021-043, 100 Pages, 2022/03
JAEA-Technology-2021-043.pdf:7.49MB
It is planned that the MOX (Mixed Oxide) from the decommissioned facilities in Nuclear Fuel Cycle Engineering Laboratories is going to be consolidated and stored stably and safely for a long term in Plutonium Fuel Production Facility of the Plutonium Fuel Development Center of Nuclear Fuel Cycle Engineering Laboratories. For this purpose, it is necessary to pelletize nuclear fuel materials in the facility and store them in the assembly storage (hereinafter referred to as "waste packaging work") to secure storage space in the plutonium material storage. As a countermeasure to reduce the facility risk in this waste packing work, it was decided to construct a new powder weighing and homogenization mixing facility to physically limit the amount (batch size) of nuclear fuel materials handled at the entrance of the process. In order to secure the installation space for the new facility in the powder preparation room (1) (FP-101), the pre-dismantling temporary waste storage facility 3 (FPG-03a, b, c) was dismantled and removed. This facility consists of a granulating and sizing facility, an additive mixing facility, and a receiving and delivering guided facility, which started to be used from January 1993, and was discontinued on February 3, 2012 and became a waste facility. Subsequently, the dismantling and removal of the interior equipment was carried out by pellet fabrication section for glove operation to reduce the amount of hold-up, and before the main dismantling and removal, there was almost no interior equipment except for large machinery. This report describes the dismantling and removal of the glove box and some interior equipment and peripherals of the facility, as well as the Green House setup method, dismantling and removal procedures, and issues specific to powder process equipment (dust, etc.).
Kimura, Yasuhisa; Hirano, Hiroshi; Watahiki, Masatoshi; Kuba, Meiji; Ishikawa, Shinichiro
Dekomisshoningu Giho, (52), p.45 - 54, 2015/09
The Plutonium Fuel Fabrication Facility (PFFF) of the Japan Atomic Energy Agency is now in its decommissioning phase. In the PFFF, terminated gloveboxes have been dismantled. Gloveboxes to be dismantled are surrounded by a plastic enclosure to prevent contamination from being spread into process room. Dismantling operations for gloveboxes are performed manually by workers, each wearing an air-feed suit. However, the mental and physical loads placed on workers wearing the air-feed suits are intensively high. Therefore, R&Ds on new dismantling technologies including utilization of heavy machines covered with plastic enclosure for anti-contamination have been started to reduce the potential risks associated with workers and decommissioning costs. In this paper, the status of decommissioning of the PFFF and the overview of developed dismantling technologies for 
-tight gloveboxes are described.
Kuba, Meiji; Watahiki, Masatoshi; Hirano, Hiroshi; Ishikawa, Shinichiro; Sato, Hisato
Proceedings of International Waste Management Symposia 2014 (WM2014) (Internet), 12 Pages, 2014/05
Plutonium Fuel Fabrication Facility is now in a decommissioning phase. In the facility, stabilizing activities of nuclear material residuals remained and the gloveboxes dismantling activities have been carried out simultaneously. Glovebox dismantling activities are performed manually by a worker wearing air-feed suit with mechanical tools in a plastic enclosure which is constructed around the glove boxes for preventing spread of contamination. However, the mental load and physical load of the worker are intensively high. Therefore, worker's safely issue still exists and need to be resolved. Moreover, occupational time for the worker is restricted to only one hour per day, which in turn make shortening schedule and cost savings almost impossible. R&D of new dismantling methods including application of heavy equipment with anti-contamination measure to strengthen the work performance in the plastic enclosures has been started to reduce the above mentioned potential risks and costs.
Takahashi, Saburo; Kikuno, Hiroshi; Shiromo, Hideo; Kuba, Meiji; Abe, Tomoyuki; Takeda, Seiichiro
Proceedings of 16th Pacific Basin Nuclear Conference (PBNC-16) (CD-ROM), 6 Pages, 2008/10
Japan Atomic Energy Agency (JAEA) has been accumulating various experience and knowledge on development of MOX fuel technologies for more than 40 years since 1966. Plutonium Fuel Production Facility (PFPF) has introduced a fully automated and remote operation in 1988 as a pioneer in the world, based on the operational and technical experience obtained in the existing facilities. The PFPF has fabricated MOX fuel assemblies for a fast reactor "JOYO" and a fast breeder reactor "MONJU" so far. Through MOX fuel fabrication for JOYO and MONJU, many operational experiences such as a hold-up material problem have been gained. Based on the experiences, process equipments have been newly developed and a process technology has been improved. As the results, fully automated and remote fabrication technologies including easy contact maintenance of process equipments for FBR MOX fuel have been demonstrated in the PFPF on a large scale.
Watahiki, Masatoshi; Yanagawa, Chihiro; Kageyama, Ryoichi; Kuba, Meiji
no journal, ,
We reports the examination result about the applicability of a robot arm and the applicability of a new waste container as a component engineering for glove box dismantling.
Kuba, Meiji
no journal, ,
The Plutonium Fuel Fabrication Facility (PFFF) is now in its decommissioning phase. Now, terminated gloveboxes have been dismantled. Gloveboxes to be dismantled are surrounded by a plastic enclosure to prevent contamination from being spread into process room. In this plastic enclosure, dismantling operations for gloveboxes are performed manually by workers, each wearing an air-feed suit. This dismantling methodology is technically well-established and relatively easy to implement. However, the mental and physical loads placed on workers wearing the air-feed suits are intensively high. Therefore, R&Ds on new dismantling technologies including utilization of heavy machines covered with plastic enclosure for anti-contamination have been started to reduce the potential risks associated with workers and decommissioning costs. In this meeting, the status of decommissioning of the PFFF and the overview of developed dismantling methods for alpha-tight gloveboxes are described.
