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Journal Articles

Welding technology on sector assembly of the JT-60SA vacuum vessel

Shibama, Yusuke; Okano, Fuminori; Yagyu, Junichi; Kaminaga, Atsushi; Miyo, Yasuhiko; Hayakawa, Atsuro*; Sagawa, Keiich*; Mochida, Tsutomu*; Morimoto, Tamotsu*; Hamada, Takashi*; et al.

Fusion Engineering and Design, 98-99, p.1614 - 1619, 2015/10

 Times Cited Count:4 Percentile:33.25(Nuclear Science & Technology)

The JT-60SA vacuum vessel (150 tons) is a double wall torus structure and the maximum major radius of 5.0 m and height of 6.6 m. The manufacturing design concept is that the vessel is split in the 10 toroidal sectors manufactured at factory, and assembled on-site; seven of the 40-degree sectors, two of the 30-degree beside final one, and the final of the 20-degree. The final sector is assembled with the VV thermal shield and toroidal field magnets into the 340-degree as prepared in one sector. Sectors are temporally fitted on-site and adjusted one over the other before the assembly. After measurement of the dimensions and the reference, these sectors are transferred onto the cryostat base. First, three 80-degree sectors are manufactured with mating each 40-degree sector by direct joint welding. The rest sectors including the final sector are jointed with splice plates. Welding manipulator and its guide rails are used for these welding. In this paper, the detail of the VV sectors assembly including the final sector is explained. Welding technologies to joint the two of 40-degree sectors are reported with the present manufacturing status and the welding trial on the vertical stub with the partial mock-up of the final sector are discussed with the assembly process.

Journal Articles

Assembly study for JT-60SA tokamak

Shibanuma, Kiyoshi; Arai, Takashi; Hasegawa, Koichi; Hoshi, Ryo; Kamiya, Koji; Kawashima, Hisato; Kubo, Hirotaka; Masaki, Kei; Saeki, Hisashi; Sakurai, Shinji; et al.

Fusion Engineering and Design, 88(6-8), p.705 - 710, 2013/10

 Times Cited Count:10 Percentile:61.16(Nuclear Science & Technology)

Journal Articles

Design of JT-60SA thermal shield and cryodistribution

Kamiya, Koji; Onishi, Yoshihiro; Ichige, Toshikatsu; Furukawa, Masato; Murakami, Haruyuki; Kizu, Kaname; Tsuchiya, Katsuhiko; Yoshida, Kiyoshi; Mizumaki, Shoichi*

Proceedings of 24th International Cryogenic Engineering Conference (ICEC 24) and International Cryogenic Materials Conference 2012 (ICMC 2012) (CD-ROM), p.587 - 590, 2012/05

The JT-60 plans to be upgraded to a full-superconducting tokamak referred as the JT-60 Super Advance (JT-60SA) as one of the JA-EU broader approach projects. In the JT-60SA, the superconducting magnets are surrounded by thermal shield cooled at 80 K, which is categorized into 3 groups; the vacuum vessel thermal shield (VVTS), the port thermal shield (PTS) and the cryostat thermal shield (CTS). In this study, seismic analysis was conducted for the thermal shield to confirm the soundness of the latest design, taking the dynamical analysis into account. Trial manufacturing of a 10 degree outer VVTS was also conducted. The outer VVTS was subsequently assembled with already existing inner VVTS to measure the total tolerance (manufacturing plus assembly). It was found that the total tolerance was 5.2 mm which is less than the target tolerance of 10 mm. Finally, concept and the current status of the JT-60SA cryodistribution design are reported.

Journal Articles

Fundamental welding R&D results for manufacturing vacuum vessel of JT-60SA

Asano, Shiro*; Okuyama, Toshihisa*; Onawa, Toshio*; Yanagi, Yutaka*; Ejiri, Mitsuru*; Kanahara, Toshio*; Ichihashi, Koji*; Kikuchi, Atsushi*; Mizumaki, Shoichi*; Masaki, Kei; et al.

Fusion Engineering and Design, 86(9-11), p.1816 - 1820, 2011/10

 Times Cited Count:12 Percentile:66.82(Nuclear Science & Technology)

The real vacuum vessel (VV) manufacturing of JT-60SA has started since Nov. 2009 at Toshiba. Prior to starting manufacturing, fundamental welding R&Ds had been performed by three stages. In the first stage, primary tests for screening welding method were performed. In the second stage, the trial welding for 1m-long straight and curved double shell samples were conducted. The dependences of welding quality and distortion on the welding conditions, such as arc voltage and current, setting accuracy, welding sequence, the shape of grooves, etc. were measured. In addition, welding condition with low heat input was explored. In the last stage, fabrication sequence was confirmed and established by the trial manufacturing of the 20$$^{circ}$$ upper half mock-up. This poster presents the R&D results obtained in the first and second stages.

Oral presentation

Trial manufacturing of vacuum vessel for JT-60SA

Asano, Shiro*; Ejiri, Mitsuru*; Yanagi, Yutaka*; Ichihashi, Koji*; Kikuchi, Atsushi*; Mizumaki, Shoichi*; Okuyama, Toshihisa*; Masaki, Kei; Shibama, Yusuke; Katayama, Masahiro*; et al.

no journal, , 

no abstracts in English

Oral presentation

Real product manufacturing of vacuum vessel for JT-60SA

Asano, Shiro*; Ejiri, Mitsuru*; Okuyama, Toshihisa*; Yanagi, Yutaka*; Kikuchi, Atsushi*; Mizumaki, Shoichi*; Shibama, Yusuke; Masaki, Kei; Sakasai, Akira

no journal, , 

Based on the R&Ds including trial manufacturing of 20 deg. upper half mock-up, the real product manufacturing of vacuum vessel for JT-60SA has started since November 2009 at TOSHIBA Keihin Product Operations. The cross section of the VV is D-shaped and made of low cobalt content SUS316L. The height and outer diameter of the torus are 6.6m and 9.95m respectively. The weight is about 150 ton. The present status of the manufacturing is introduced in this poster presentation. 2009 for the inboard (IB) and since August, 2010 for the outboard (OB). Completed IB and OB 20-degree upper or lower segments for VV-D02 and VV-D03 will be connected into full 40-degree IB and OB segments from December, 2010. The welding between 40-degree IB and OB segments of the first 40-degree sector (VV-D02) is to be started at JAEA Naka Fusion Institute in 2011.

Oral presentation

Design and trial manufacturing of JT-60SA thermal shield

Kamiya, Koji; Onishi, Yoshihiro; Ichige, Toshikatsu; Murakami, Haruyuki; Yoshida, Kiyoshi; Mizumaki, Shoichi*

no journal, , 

JT-60SA, which replaces all the coils for plasma confinement with superconducting coils, installs a 80 K radiation shield, so called the thermal shield, between the plasma vacuum vessel at 323 K and the superconducting coils at 4 K. In the presentation, structure analysis and estimation of the force loads to connection devices which connect the thermal shield panels are reported. In addition, trial manufacturing of 10 degree outer vacuum vessel thermal shield (VVTS), and connection test with existing trial manufacturing of an inner VVTS are also reported.

Oral presentation

Study of JT-60SA assembly procedure

Arai, Takashi; Hasegawa, Koichi; Hoshi, Ryo; Kawashima, Hisato; Kubo, Hirotaka; Masaki, Kei; Sawai, Hiroaki; Shibanuma, Kiyoshi; Tsukao, Naohiro; Yagyu, Junichi; et al.

no journal, , 

In a JT-60SA project, JT-60U is repaired to superconductivity tokamak JT-60 SA as a satellite tokamak plan by "broad approach (BA) activities towards realization of the early stage of nuclear fusion energy" who carries out by Japan-Europe cooperation. JT-60SA is built in the torus hall of a JT-60 experiment building main part after demolition of JT-60U equipment. In JT-60 SA, arrangement examination and an interference check are performed about the apparatus of the structure which becomes intricate intricately using a 3D-CAD model. A plan for the three-dimensional measuring instrument (laser tracker) which is leading-edge technology to perform position measurement is carried out. The laser tracker is highly precise as compared with the usual measuring instrument, and can make a fabrication error small as much as possible. A lecture describes position measurement together with an assembly procedure.

Oral presentation

Manufacturing of vacuum vessel for JT-60SA

Asano, Shiro*; Okuyama, Toshihisa*; Mochida, Tsutomu*; Kikuchi, Atsushi*; Odashima, Wataru*; Ejiri, Mitsuru*; Mizumaki, Shoichi*; Shibama, Yusuke; Masaki, Kei; Sakasai, Akira

no journal, , 

no abstracts in English

Oral presentation

Completion of vacuum vessel sector manufacturing and subsequent torus assembly for the JT-60SA

Asano, Shiro*; Okuyama, Toshihisa*; Ejiri, Mitsuru*; Mizumaki, Shoichi*; Mochida, Tsutomu*; Hamada, Takashi*; Araki, Takao*; Hayakawa, Atsuro*; Sagawa, Keiich*; Kai, Toshiya*; et al.

no journal, , 

no abstracts in English

Oral presentation

Sector manufacturing and assembly of the JT-60SA vacuum vessel

Shibama, Yusuke; Okano, Fuminori; Yagyu, Junichi; Kaminaga, Atsushi; Miyo, Yasuhiko; Hayakawa, Atsuro*; Sagawa, Keiich*; Mochida, Tsutomu*; Morimoto, Tamotsu*; Hamada, Takashi*; et al.

no journal, , 

no abstracts in English

11 (Records 1-11 displayed on this page)
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