Igarashi, Takahiro; Komatsu, Atsushi; Kato, Chiaki; Sakairi, Masatoshi*
Bosei Kanri, 65(10), p.365 - 370, 2021/10
We have developed a new atmospheric simulation model considering important environmental factors such as airborne sea salt, temperature, relative humidity, and rainfall. The developed model was verified by comparing predicted values by the simulation and measured data for the weight loss by atmospheric corrosion. In addition, atmospheric corrosion simulations under open and sheltered exposure condition were conducted, and it was confirmed that the air corrosion weight loss was strongly suppressed by the surface cleaning effect due to rainfall.
Igarashi, Takahiro; Otani, Kyohei; Kato, Chiaki; Sakairi, Masatoshi*; Togashi, Yusuke*; Baba, Kazuhiko*; Takagi, Shusaku*
ISIJ International, 61(4), p.1085 - 1090, 2021/04
In order to clarify the effect of metal cations (Zn, Mg, Na) in aqueous solution on hydrogen permeation into iron, the amount of hydrogen permeation from iron surface was measured by electrochemical tests with a laser ablation. Moreover, in order to obtain the basic mechanism of hydrogen permeation with metal cation, first-principles calculations were used to acquire the adsorption potential of the metal cation and the electronic state around iron surface. By Zn in solution, anodic reaction on ablated surface by laser irradiation was suppressed. Also, by quantum analysis Zn atoms were chemically bonded stronger than Na and Mg atoms to iron surface. It was suggested that the dissolution reaction of iron was suppressed by the formation of the Zn layer, and that lead suppression of hydrogen permeation into iron.
Aoyama, Takahito; Ogawa, Hiroaki; Kato, Chiaki; Ueno, Fumiyoshi
Metals, 11(3), p.511_1 - 511_13, 2021/03
The effect of Cu in bulk solution on pitting corrosion resistance of extra high purity type 316 stainless steel was investigated. Pitting occurred in 0.1 M NaCl-1 mM CuCl whereas pitting was not initiated in 0.1 M NaCl. Although deposition of Cu on the surface occurred regardless of potential region in 0.1 M NaCl-1 mM CuCl, Cu in bulk solution had no influence on the passive film formation. The decrease in pitting corrosion resistance in 0.1 M NaCl-1 mM CuCl resulted from the deposited Cu or Cu compound and continuous supply of Cu on the surface.
Otani, Kyohei; Tsukada, Takashi; Ueno, Fumiyoshi; Kato, Chiaki
Zairyo To Kankyo, 69(9), p.246 - 252, 2020/09
The purpose of this study was to investigate the effect of artificial sea water concentration on the corrosion rate of carbon steel under air/solution alternating condition, and to clarify the corrosion mechanism of carbon steel that changes with artificial seawater concentration. Mass measurements showed that the corrosion rate of carbon steel in the alternating condition accelerates with increasing concentration in the concentration region between deionized water to 200 times diluted artificial seawater (ASW), and the corrosion rate decreases with increasing concentration in the concentration region between 20 times diluted ASW to undiluted ASW. It can be considered that the reason why the carbon steel corrosion was suppressed in highly concentrated artificial seawater would Mg ions and Ca ions in the artificial seawater precipitate and cover on the surface due to the increase in pH near the surface by oxygen reduction reaction.
Comprehensive Nuclear Materials, 2nd Edition, Vol.4, p.528 - 563, 2020/08
In spent fuel reprocessing plants, various nitric media are encountered throughout the PUREX process, used in the separation of fission products, uranium, and plutonium. The PUREX process is thus highly corrosive as it takes place at high temperatures under high concentrations of nitric acid solution containing oxidizing metal ions from spent fuel. In this review, the unique chemical properties of nitric acid are first described. Secondly, the process of oxidizing power generation in boiling nitric acid under heat transfer is described using the redox potential and a thermodynamic model of boiling nitric acid. Finally, the corrosion behavior and corrosion acceleration mechanism specific to the reprocessing environments are described from the perspective of solution chemistry.
Irisawa, Eriko; Yamamoto, Masahiro; Kato, Chiaki; Motooka, Takafumi; Ban, Yasutoshi
Journal of Nuclear Science and Technology, 56(4), p.337 - 344, 2019/04
Soma, Yasutaka; Kato, Chiaki; Ueno, Fumiyoshi
Proceedings of the 18th International Conference on Environmental Degradation of Materials in Nuclear Power Systems - Water Reactors, Vol.2, p.509 - 521, 2018/00
In-situ electrochemical measurement within crevice of stainless steel in 288C water has been conducted to analyze crevice water chemistry. Small sensors ( 250m) measured local solution electrical conductivity, , polarization resistance, and electrochemical corrosion potential. Real-time response of the as functions of bulk water conductivity, dissolved oxygen (DO) concentration has been quantitatively analyzed. The effect of geometrical factors on the crevice environment was also studied. The differ more than an order of magnitude depending on the oxygen potential inside the crevice. The increased by small amount of bulk DO (e.g. 30 ppb). Maximum was observed with DO of 32000 ppb and became more than 100 times higher than that of bulk water. Crevice geometry affected significantly on the water chemistry inside.
Irisawa, Eriko; Kato, Chiaki; Kamoshida, Michio*; Hakamatsuka, Yasuyuki*; Ueno, Fumiyoshi; Yamamoto, Masahiro
Proceedings of European Corrosion Congress 2017 (EUROCORR 2017) and 20th ICC & Process Safety Congress 2017 (USB Flash Drive), 9 Pages, 2017/09
Matsueda, Makoto; Irisawa, Eriko; Kato, Chiaki; Matsui, Hiroki
Proceedings of 54th Annual Meeting of Hot Laboratories and Remote Handling (HOTLAB 2017) (Internet), 4 Pages, 2017/00
In the PUREX method, spent fuels are dissolved with nitric acid media. The reprocessing solution containing Fission Products derived from spent fuels is very corrosive to metal materials, the corrosion problem often appears on the surface stainless steel devices. The oxidizing metal ions such as Ruthenium (Ru) and Neptunium (Np) in the process solution is the key reason for severe corrosion of stainless steel. In order to obtain the corrosion rate of stainless steel, we installed the corrosion test apparatus inside an airtight concrete cell in a hot laboratory (the WAste Safety TEsting Facility (WASTEF) of the Japan Atomic Energy Agency), and performed the corrosion tests of stainless steel in the heated nitric acid solution containing Np. The corrosion tests were performed in the temperature range from room temperature to boiling point for 500 hours per batch. The results show that the presence of Np accelerate the stainless steel corrosion in the nitric acid solution.
Soma, Yasutaka; Kato, Chiaki; Ueno, Fumiyoshi
Fushoku Boshoku Kyokai Dai-63-Kai Zairyo To Kankyo Toronkai Koenshu, p.253 - 256, 2016/10
Contribution of corrosion to advance of stress corrosion cracking (SCC) of stainless steel in high temperature water must be assessed because serious corrosion can be found within SCC of light water reactors. The corrosion took the form of both intergranular and grain-matrix attack indicate aggressive corrosion condition was formed in the crevice of the SCC. We have investigated the crevice environment electrochemically and found that local electrical conductivity of the crevice solution at satisfactory narrow crevice gap having more than 100 times higher than that of bulk solution. In this research we assessed effect of cyclic deaerated and aerated bulk solution to the crevice environment. The result showed that electrical conductivity of the crevice solution under the deaerated bulk solution increased more than 10times by injection of pure oxygen suggest that the dissolved oxygen caused aggressive corrosion condition within the crevice.
Kato, Chiaki; Ishijima, Yasuhiro; Ueno, Fumiyoshi; Yamamoto, Masahiro
Journal of Nuclear Science and Technology, 53(9), p.1371 - 1379, 2016/09
The effects of crystal textures and the potentials in the anodic oxidation of zirconium in a boiling nitric acid solution were investigated to study the stress corrosion cracking of zirconium in nitric acid solutions. The growth of the zirconium oxide film dramatically changed depending on the applied potential at a closed depassivation potential (1.47 V vs. SSE). At 1.5 V, the zirconium oxide film rapidly grows, and its growth exhibits cyclic oxidation kinetics in accordance with a nearly cubic rate law. The zirconium oxide film grows according to the quantity of electric charge, and the growth rate does not depend on the crystal texture in the pretransition region before the cyclic oxidation kinetics. However, the growth and cracking under the thick oxide film depend on the crystal texture in the transition region. On the normal direction side, the oxide film thickness decreases on average since some areas of the thick oxide film are separated from the specimen surface owing to the cracks in the thick oxide. On the rolling direction side, cracks are found under the thick oxide film, which deeply propagate along the RD without an external stress. The cracks under the thick oxide film propagate to the center of the oxide layer. The cracks in the oxide layer propagate in the (0002)Zr plane in the zirconium matrix. The oxide layer consists of string-like zirconium oxide and zirconium hydride. The string-like zirconium oxide contains orthorhombic ZrO in addition to monoclinic ZrO. As one assumption for the mechanism of crack initiation and propagation without an external stress, it is considered that the oxidizing zirconium hydrides precipitate in the (0002)Zr and then the phase transformation from orthorhombic ZrO to monoclinic ZrO in the oxide layer causes the crack propagation in the (0002) plane.
Ueno, Fumiyoshi; Irisawa, Eriko; Kato, Chiaki; Igarashi, Takahiro; Yamamoto, Masahiro; Abe, Hitoshi
Proceedings of European Corrosion Congress 2016 (EUROCORR 2016) (USB Flash Drive), 7 Pages, 2016/09
In this study, we focused on the effect of the boiling of nitric acid solution on the corrosion of a stainless steel-made concentrator in reduced pressure in fuel reprocessing plant. In order to perform the simulation test in a non-radioactive condition, nitric acid solution with the addition of vanadium as an oxidizing metal ion were used. Corrosion tests were carried out under the conditions of boiling at reduced pressure, and of non-boiling at normal pressure and several temperatures. As a result, corrosion was accelerated by the solution boiling while it was not by non-boiling at the same temperature. It was found also that the temperature dependence of corrosion rate is the same in the both conditions of boiling and non-boiling. The corrosion accelerating effect will be discussed on the basis of the reaction among nitric acid, NOx and vanadium, etc.
Kato, Chiaki; Sato, Tomonori; Ueno, Fumiyoshi; Yamagishi, Isao
Proceedings of 17th International Conference on Environmental Degradation of Materials in Nuclear Power Systems - Water Reactors, Vol.2, p.1357 - 1374, 2016/05
With respect to the long-term storage of the zeolite-containing spent Cs adsorption vessels used at the Fukushima Daiichi Nuclear Power Station, the corrosion of the vessel material is one of the most important issues. In this study, we performed electrochemical tests on stainless steel specimens in zeolite-containing artificial seawater under gamma-ray irradiation. The spontaneous potential ESP and critical pitting potential VC of the type 316L steel in systems in contact with various zeolites were measured in order to evaluate the corrosion resistance of the steel. In addition, the water sample was analyzed after being irradiated, in order to determine the concentrations of various dissolved oxidants such as oxygen and hydrogen peroxide, which can accelerate the corrosion process. The steady-state rest potential increased with an increase in the dose rate; however, the increase was suppressed in contact with the zeolites. The VC value of the steel when in contact with the zeolites was slightly smaller than the VC value in bulk water; however, the choice of the zeolite used as herschelite, IE96 and IE911 hardly affect the VC value. The concentration of HO in the bulk water under irradiation also increased with the increase in the dose rate. This increase was suppressed in the systems in contact with the zeolites, owing to the decomposition of the HO by the zeolites. A clear relationship was observed between ESP and the HO concentration. As contact with the zeolites caused the increase in ESP under irradiation to be suppressed, it can be concluded that the presence of zeolites in the spent Cs adsorption vessels can reduce the probability of the localized corrosion of the stainless steel in the vessels.
Irisawa, Eriko; Ueno, Fumiyoshi; Kato, Chiaki; Abe, Hitoshi
Zairyo To Kankyo, 65(4), p.134 - 137, 2016/04
In order to investigate the effect of boiling under reduced pressure on corrosion of stainless steel in the nitric acid solution, the corrosion tests simulating the high-level radioactive liquid waste evaporator were performed. The results of immersion tests of stainless steels in the solution with and without boiling showed that the corrosion rates in boiling solution were larger than those in not boiling solution in case of same temperature of solution. Moreover, the cathode polarization curves showed that the corrosion potential of stainless steel in boiling solutions were shifted nobler, and the current intensity became larger than that in not boiling solutions. According to these results, it can be concluded that boiling of solution under reduced pressure accelerate the corrosion rates.
Kato, Chiaki; Sato, Tomonori; Nakano, Junichi; Ueno, Fumiyoshi; Yamagishi, Isao; Yamamoto, Masahiro
Nihon Genshiryoku Gakkai Wabun Rombunshi, 14(3), p.181 - 188, 2015/09
In relation to the consideration for long-term storage of spent Cs adsorption vessels containing zeolites in the Fukushima Daiichi Nuclear Power Station, corrosion of the vessel material in the spent Cs adsorption vessel is one of important issues. We performed electrochemical tests of stainless steel (SUS 316L) in the zeolites containing artificial seawater under -ray irradiation. The spontaneous potential () and critical pitting potential (), of SUS 316L were measured to understand the corrosion resistance of the stainless steel in this study. The rest potential of the stainless steel increased with increasing time after -ray irradiation. The , defined as the steady rest potential, increased with increasing dose rate, while increasing was suppressed by contact with the zeolites. Concentration of HO in bulk water increased with increasing dose rate. The concentration increasing was suppressed by contact with the zeolites due to decomposition of HO. There was good relationship between and the concentration of HO. The of SUS 316L contacted with the zeolites decreased with increasing Cl ion concentration and is slightly smaller than the in the bulk water. The contact with the zeolites causes the suppressant of increasing under the irradiation. The contact with the zeolite can reduce probability in the localized corrosion for SUS 316L.
Irisawa, Eriko; Seki, Masaharu*; Ueno, Fumiyoshi; Kato, Chiaki; Motooka, Takafumi; Abe, Hitoshi
Proceedings of 21st International Conference & Exhibition; Nuclear Fuel Cycle for a Low-Carbon Future (GLOBAL 2015) (USB Flash Drive), p.1108 - 1112, 2015/09
Soma, Yasutaka; Kato, Chiaki; Ueno, Fumiyoshi
Proceedings of 23rd International Conference on Nuclear Engineering (ICONE-23) (DVD-ROM), 8 Pages, 2015/05
Intergranular oxidation (corrosion) occurred within crevice of austenitic low-carbon stainless steel (solution treated, almost no applied stress) after immersion in high temperature water (288C, 8.5 MPa, dissolved oxygen conc. 32 ppm, electrical conductivity: 1.20.2S (measured value at 25C)) for 500 h. The intergranular oxidation occurred at specific position within the crevice that is relatively distant from the crevice mouth with relatively low crevice gap. Both the grain boundary and grain matrix were oxidized. In the oxidized area, Fe and Ni were depleted and Cr was enriched compared to the matrix. Maximum penetration depth of the oxidation was approximately 50 m after 500 h. In order to understand potential-pH condition within the crevice, surface oxide layer was microscopically and thermodynamically investigated. Thermodynamic properties of the surface oxides near the intergranular oxidized area indicated lowered pH of approximately 3.2 to 3.4. In-situ measurement of local solution electrical conductivity was carried out using small electrodes (dia. 800 m) imbedded into the crevice former plate. The solution pH was estimated using theoretically calculated pH vs. electrical conductivity relationship. In the area where the intergranular oxidation occurred, the solution electrical conductivity was nearly 100 times higher than that of bulk water and which indicated lowered pH of approximately 3.5. The above results suggested that, in the high temperature and relatively high purity water, acidification occurs within crevice of stainless steels and such aggressive corrosion condition result in the intergranular oxidation.
Kato, Chiaki; Sato, Tomonori; Ueno, Fumiyoshi; Yamagishi, Isao; Yamamoto, Masahiro
Zairyo To Kankyo 2015 Koenshu (CD-ROM), p.83 - 86, 2015/05
In relation to the consideration for long-term storage of spent Cs adsorption vessels containing zeolites in the Fukushima Daiichi Nuclear Power Station, corrosion of the vessel material in the spent Cs adsorption vessel is one of important issues. We performed electrochemical tests of stainless steel (SUS 316L) in the zeolites containing artificial seawater under gamma-ray irradiation. The spontaneous potential (ESP) and critical pitting potential (VC), of SUS316L were measured to understand the corrosion resistance of the stainless steel in this study. The rest potential of the stainless steel increased with increasing time after gamma-ray irradiation. The ESP, defined as the steady rest potential, increased with increasing dose rate, while increasing ESP was suppressed by contact with the zeolites. Concentration of HO in bulk water increased with increasing dose rate. The concentration increasing was suppressed by contact with the zeolites due to decomposition of HO. There was good relationship between ESP and the concentration of HO. The VC of SUS316L contacted with the zeolites decreased with increasing Cl ion concentration and is slightly smaller than the VC in the bulk water. The contact with the zeolites causes the suppressant of increasing ESP under the irradiation. The contact with the zeolites can reduce probability in the localized corrosion for SUS316L.
Sato, Tomonori; Yamamoto, Masahiro; Tsukada, Takashi; Kato, Chiaki
Zairyo To Kankyo, 64(3), p.91 - 97, 2015/03
In the boiling water reactors (BWRs), reactor cooling water is maintained in high purity condition by controlling of a deionizing and deaerating apparatus, however HO contains by water radiolysis. In order to determine the corrosive condition in high-temperature pure water containing HO, the electrochemical impedance spectroscopy was performed in this study. To simulate BWR condition precisely, the measurements were performed without any electrolyte. The obtained impedance responses were changed with the HO concentration. The solution resistance and polarization resistance were determined by the equivalent circuit analyses. The conductivity was determined by the obtained solution resistance and the calculation of the current flow between the working electrode and the counter electrode by the 3-demensional finite element method. The value, 4.410 S/cm, was obtained as the conductivity of the pure water at 288C. The reciprocal of the obtained polarization resistance increased in proportion with HO concentration. This indicates that the corrosion current density was determined by the diffusion limiting current density of HO. The diffusion coefficient of HO at 288C was determined using the relationship between the reciprocal of the polarization resistance and HO concentration. The obtained diffusion coefficient was 1.510 cm/s. This is about twice larger than that of the reported value of O.
Pirozhkov, A. S.; Kando, Masaki; Esirkepov, T. Z.; Faenov, A. Y.*; Pikuz, T. A.*; Kawachi, Tetsuya; Sagisaka, Akito; Koga, J. K.; Mori, Michiaki; Kawase, Keigo*; et al.
RAL-TR-2015-025, P. 22, 2015/00