Kogawa, Hiroyuki; Wakui, Takashi; Naoe, Takashi; Haga, Katsuhiro; Takada, Hiroshi; Futakawa, Masatoshi
Journal of Nuclear Science and Technology, 57(5), p.487 - 494, 2020/05
Neutron flux per pulse reached world record at neutron source in the J-PARC. In the J-PARC, mercury target system is used as a spallation neutron source. A target vessel has the multi-walled protection system that comprises a mercury vessel enclosed with a double-walled water shroud. This is to prevent the leakage of the mercury outside the mercury vessel. The multi-walled structure needed to be complicated with a lot of welding lines. However, during the operation, we faced an unscheduled shutdown due to water leakage to the intermediate layer between the mercury vessel and water shroud. An investigation on the cause of the leakage was carried out. It is deduced that the leakage path was formed due to the crack propagation from welding defects that is caused by the complicated multi-walled structure. The crack propagation is attributed to the repeated stress by pressure waves generated in the mercury target. Based on the investigation results, the design was improved to remove the welding line on the complicated structure and to realize the stable operation with 1 MW proton beam.
Naoe, Takashi; Kinoshita, Hidetaka; Kogawa, Hiroyuki; Wakui, Takashi; Wakai, Eiichi; Haga, Katsuhiro; Takada, Hiroshi
JPS Conference Proceedings (Internet), 28, p.081004_1 - 081004_6, 2020/02
The beam window of the mercury target vessel in J-PARC is severely damaged by the cavitation. The cavitation damage is a crucial factor to limit lifetime of the target because it increases with the beam power. Therefore, mitigating cavitation damage is an important issue to operate the target stably for long time at 1 MW. At J-PARC, to mitigate the cavitation damage: gas microbubbles are injected into mercury for suppressing pressure waves, and double-walled structure with a narrow channel of 2 mm in width to form high-speed mercury flow (4m/s) has been adopted. After operation, the beam window was cut to inspect the effect of the cavitation damage mitigation on inner wall. We optimized cutting conditions through the cold cutting tests, succeeding in cutting the target No.2 (without damage mitigation technologies) smoothly in 2017, and target No.8 with damage mitigation technologies. In the workshop, progress of cavitation damage observation for the target vessel will be presented.
Wakui, Takashi; Wakai, Eiichi; Kogawa, Hiroyuki; Naoe, Takashi; Hanano, Kohei; Haga, Katsuhiro; Takada, Hiroshi; Shimada, Tsubasa*; Kanomata, Kenichi*
JPS Conference Proceedings (Internet), 28, p.081002_1 - 081002_6, 2020/02
A mercury target vessel of J-PRAC is designed with a triple-walled structure consisting of the mercury vessel and a double-walled water shroud with internal and external vessels. During the beam operation at 500 kW in 2015, small water leakages from a water shroud of the mercury target vessel occurred twice. Design, fabrication and inspection processes were improved based on the lessons learned from the target failures. The total length of welding lines at the front of the mercury target vessel decreases drastically to approximately 55% by adopting monolithic structure cut out from a block of stainless steel by the wire-electrical discharge machining. Thorough testing of welds by radiographic testing and ultrasonic testing was conducted. The fabrication of the mercury target vessel #8 was finished on September 2017 and the beam operation using it started. Stable beam operation at 500 kW has been achieved and it could experience the maximum beam power of 1 MW during a beam test.
Naoe, Takashi; Kogawa, Hiroyuki; Tanaka, Nobuatsu*; Futakawa, Masatoshi
Advanced Experimental Mechanics, 4, p.17 - 21, 2019/08
We have introduced the following two techniques to mitigate the pressure wave-induced cavitation damage in the mercury target. One is the gas microbubble injection into the flowing mercury, and the other is the double-walled structure with a narrow gap channel at the proton beam entrance portion of the mercury vessel. The latter is expected to mitigate the cavitation damage due to the high-speed liquid flow ( 4 m/s) and the narrow gap boundary (2 mm). To quantitatively investigate the effect of double-walled structure on cavitation damage, cavitation damage tests were conducted by parametrically changing mercury flow velocity and gap width of the channel wall. The results showed that the damage evaluated as a surface roughness was reduced by increasing the flow velocity. By contrast, the effect of gap width on cavitation damage was hardly observed under flowing conditions.
Wakui, Takashi; Ishii, Hideaki*; Naoe, Takashi; Kogawa, Hiroyuki; Haga, Katsuhiro; Wakai, Eiichi; Takada, Hiroshi; Futakawa, Masatoshi
Materials Transactions, 60(6), p.1026 - 1033, 2019/06
The mercury target has large size as 188.8.131.52 m. In view of reducing the amount of wastes, we studied the structure so that the fore part could be separated. The flange is required to have high seal performance less than 110 Pa m/s. Invar with low thermal expansion is a candidate. Due to its low stiffness, however, the flange may deform when it is fastened by bolts. Practically invar is reinforced with stainless steel where all interface between them has to be bonded completely with the HIP bonding. In this study, we made specimens at four temperatures and conducted tensile tests. The specimen bonded at 973 K had little diffusion layer, and so fractured at the interface. The tensile strength reduced with increasing the temperature, and the reduced amount was about 10% at 1473 K. The analyzed residual stresses near the interface increased by 50% at maximum. Then, we concluded that the optimum temperature was 1173 K.
Kanayama, Hideyuki*; Hiyoshi, Noritake*; Ogawa, Fumio*; Kawabata, Mie*; Ito, Takamoto*; Wakai, Takashi
Zairyo, 68(5), p.421 - 428, 2019/05
This study presents creep damage assessment method for Mod. 9Cr-1Mo steel by sampling creep testing with thin plate specimen. Tensile creep rupture tests were performed using three different sizes of specimen under two different test environments to verify the creep testing with the thin plate specimen. Time to rupture of Mod. 9Cr-1Mo steel using three different sizes were almost same. In addition, there was no effect of environment on time to rupture. Pre-damaged thin plate specimens were machined from a bulk specimen's gage section that pre-damage test was performed with. Pre-damage based on life fraction rule were 8%, 16% and 25%. No effect of the process of machining pre-damaged specimen on time to rupture was confirmed by verification tests in same test condition as pre-damage test. Stress acceleration creep rupture tests were performed to estimate creep damage assessment. Creep damage assessment by stress acceleration creep rupture tests was sufficiently accurate estimate. Creep damage assessments by Vickers hardness and lath width were compared with the assessment by stress acceleration creep rupture tests to study applicability of these methods.
Wan, T.; Naoe, Takashi; Kogawa, Hiroyuki; Futakawa, Masatoshi; Obayashi, Hironari; Sasa, Toshinobu
Materials, 12(4), p.681_1 - 681_15, 2019/02
Wakui, Takashi; Wakai, Eiichi; Naoe, Takashi; Kogawa, Hiroyuki; Haga, Katsuhiro; Takada, Hiroshi; Shintaku, Yohei*; Li, T.*; Kanomata, Kenichi*
Choompa Techno, 30(5), p.16 - 20, 2018/10
A mercury target vessel has been used for the spallation neutron source at J-PARC. It has a complicated multi-layered structure composed of a mercury target and a surrounding double-walled water shroud, which is assembled with thin plates (minimum thickness of 3 mm) by welding. Thus, welding inspection during the manufacturing process is important. We investigated the applicability of new ultrasonic inspections using specimens (thickness of 3 mm) with defects to improve the accuracy of welding inspection for the mercury target vessel. Immersion ultrasonic testing using a probe (frequency of 50 MHz) could detect a spherical defect with a diameter of 0.2 mm. The size was smaller than target value of 0.4 mm. The length of unwelded region estimated using the phased array ultrasonic testing corresponded with the actual length (0.8 - 1.5 mm).
Naoe, Takashi; Wakui, Takashi; Kogawa, Hiroyuki; Wakai, Eiichi; Haga, Katsuhiro; Takada, Hiroshi
Advanced Experimental Mechanics, 3, p.123 - 128, 2018/08
A mercury target vessel, composed of SUS316L, is used for the pulsed neutron source and is assembled via TIG welding. While in operation, the target vessel suffers ca. 10 loading cycles with a high strain rate of ca. 50 s because of the proton-beam-induced pressure waves in mercury. The gigacycle fatigue strength for solution annealed SUS316L stainless steels and its welded specimens were investigated through ultrasonic fatigue tests. The experimental results showed that an obvious fatigue limit was not observed at fewer than 10 cycles for the base metal. In the case of no weld defects observed via penetration tests, the fatigue strength of the removed-weld-bead specimen, in which the weld lines were arranged at the center of the specimen, appeared to be slightly higher than that of the base metal. By contrast, as-welded specimens with the weld bead intact showed apparent degradation of the fatigue strength owing to the stress concentration around the weld toe.
Naoe, Takashi; Wakui, Takashi; Kinoshita, Hidetaka; Kogawa, Hiroyuki; Haga, Katsuhiro; Harada, Masahide; Takada, Hiroshi; Futakawa, Masatoshi
Journal of Nuclear Materials, 506, p.35 - 42, 2018/08
A mercury target vessel made of 316L SS is damaged due to the cavitation caused by the pressure waves in mercury. Cavitation damage reduces the structural integrity of the target front, called "beam window", being major factor to determine the lifetime of target vessel. Aiming at mitigating the cavitation damage by faster mercury flow in narrow channel, we employed a target vessel with a double-walled structure at the beam window along with a gas microbubbles injection. After operating the double-walled target vessel with a beam power of 300 to 500 kW, we cut out the beam window using an annular cutter to examine the damage inside it, and found that damages with maximum pit depth of approximately 25 m distributed in a belt on the specimen facing narrow channel. Furthermore, numerical simulation result showed that the distribution of negative pressure period from beam injection to 1 ms was correlated with the damage distribution in the narrow channel. It was suggested that the cavitation induced by relatively short negative pressure period contributed to the damage formation.
Wakui, Takashi; Wakai, Eiichi; Naoe, Takashi; Shintaku, Yohei*; Li, T.*; Murakami, Kazuya*; Kanomata, Kenichi*; Kogawa, Hiroyuki; Haga, Katsuhiro; Takada, Hiroshi; et al.
Journal of Nuclear Materials, 506, p.3 - 11, 2018/08
The mercury target vessel is designed as multi-walled structure with thin wall (min. 3 mm), and assembled by welding. In order to estimate the structural integrity of the vessel, it is important to measure the defects in welding accurately. For nondestructive tests of the welding, radiographic testing is applicable but it is difficult to detect for some defect shapes. Therefore it is effective to do ultrasonic testing together with it. Because ultrasonic methods prescribed in JIS inspect on the plate with more than 6 mm in thickness, these methods couldn't be applied as the inspection on the vessel with thin walls. In order to develop effective method, we carried out measurements using some testing method on samples with small defect whose size is specified. In the case of the latest phased array method, measured value agreed with actual size. It was found that this method was applicable to detect defects in the thin-walled structure for which accurate inspection was difficult so far.
Haga, Katsuhiro; Kogawa, Hiroyuki; Wakui, Takashi; Naoe, Takashi; Takada, Hiroshi
Journal of Nuclear Science and Technology, 55(2), p.160 - 168, 2018/02
The mercury target vessel used for the spallation neutron source in J-PARC has multi-walled structure made of stainless steel type 316L, which comprises a mercury vessel and a water shroud. In 2015, water leak incidents from the water shroud occurred while the mercury target was operated with a proton beam power of 500 kW. Several investigations were conducted to identify the cause of failure. The results of the visual inspections, mockup tests, and analytical evaluations suggested that the water leak was caused by the combination of two factors. One was the diffusion bonding failure due to the large thermal stress induced by welding of the bolt head, which fixes the mercury vessel and the water shroud, during the fabrication process. The other was the thermal fatigue failure of the seal weld due to the repetitive beam trip during the operating period. These target failures point to the importance of eliminating initial defects from welding lines and to secure the rigidity and reliability of welded structures. The next mercury target was fabricated with an improved design which adopted parts of monolithic structure machined by wire EDM to reduce welding lines, and intensified inspections to eliminate the initial defects. The operation with the improved target is planned to be started in October 2017.
Takada, Hiroshi; Haga, Katsuhiro; Teshigawara, Makoto; Aso, Tomokazu; Meigo, Shinichiro; Kogawa, Hiroyuki; Naoe, Takashi; Wakui, Takashi; Oi, Motoki; Harada, Masahide; et al.
Quantum Beam Science (Internet), 1(2), p.8_1 - 8_26, 2017/09
At the Japan Proton Accelerator Research Complex (J-PARC), a pulsed spallation neutron source provides neutrons with high intensity and narrow pulse width to promote researches on a variety of science in the Materials and life science experimental facility. It was designed to be driven by the proton beam with an energy of 3 GeV, a power of 1 MW at a repetition rate of 25 Hz, that is world's highest power level. A mercury target and three types of liquid para-hydrogen moderators are core components of the spallation neutron source. It is still on the way towards the goal to accomplish the operation with a 1 MW proton beam. In this paper, distinctive features of the target-moderator-reflector system of the pulsed spallation neutron source are reviewed.
Kogawa, Hiroyuki; Naoe, Takashi; Futakawa, Masatoshi; Haga, Katsuhiro; Wakui, Takashi; Harada, Masahide; Takada, Hiroshi
Journal of Nuclear Science and Technology, 54(7), p.733 - 741, 2017/07
A mercury target system has been operated to produce neutron beams at the spallation neutron source in the Japan Proton Accelerator Research Complex (J-PARC). Pressure waves are generated in mercury by rapid heat generation at the time of high-intensity short-pulse proton beam injection. Not only they cause cyclic stress but also induce the cavitation damage on the target vessel made from type 316L stainless steel. Reduction of these pressure waves is very important issue to ensure enough lifetime of the target vessel. To solve the issue, we have been developing the technique to inject microbubbles into mercury. In this study, we installed a microbubble generator in the mercury target vessel, and investigate the effect of proton beam condition and the microbubbles on the pressure wave mitigation by measuring the displacement velocity of the target vessel with an in-situ diagnostic system. As a result, we observed that the peak displacement velocity of the target vessel decreased down to 1/3 and 2/3 for the injected gas fractions of 0.4% and 0.1%, respectively.
Kanayama, Hideyuki; Hiyoshi, Noritake*; Ito, Takamoto*; Ogawa, Fumio*; Wakai, Takashi
Zairyo, 66(2), p.86 - 92, 2017/02
This study presents creep characteristics of Mod. 9Cr-1Mo steel with various sized specimens and environment. Creep tests were performed using three different sizes of specimen and three different type of testing environment. Specimens are a bulk specimen which has 6mm diameter and 30mm gage length, a miniature specimen which has 2mm diameter and 10mm gage length and a thin plate specimen which has 0.76mm thickness, 1.5mm width and 7.62mm gage length. Three different type of testing environment are air, 99.99% Ar gas and vacuum. In the same environmental condition, there was no effect of specimen size on time to rupture. Time to rupture of Mod. 9Cr-1Mo steel in Ar gas was shorter than that in air and vacuum. Oxide thickness is not dominant factor in time to rupture. Fracture mode at specimen surface in Ar gas might be dominant factor in shorter time to rupture. Effect of specimen size and environment on creep strength of Mod. 9Cr-1Mo steel was evaluated on the basis of thinning.
Futakawa, Masatoshi; Tsutsui, Kihei*; Kogawa, Hiroyuki; Naoe, Takashi
Key Engineering Materials, 715, p.203 - 209, 2016/11
The developments of the high power proton accelerators become a worldwide interest to provide various applications, where the targets are demanded to efficiently produce secondary beams and to survive intensive MW class proton beam power supplied by the accelerators. Solid metal targets might be melted by very high heat flux that is caused by the proton beam bombardment. In fact, the incident occurred at J-PARC, in which the gold solid target was locally melted to explosively jet molten gold. The jet collided with a structural beryllium flange plate that has a function of vacuum boundary. Some parts of gold were splashed and the other stuck on the flange plate. The relationship between the impact velocity and the morphology of the sticking pattern on the plate was quantitatively evaluated by introducing fractal analysis. It was found that the fractal dimension is correlated with the impact velocity and might be a useful factor to indicate the localized impact force and behavior.
Wan, T.; Naoe, Takashi; Wakui, Takashi; Haga, Katsuhiro; Kogawa, Hiroyuki; Futakawa, Masatoshi
JAEA-Conf 2015-002, p.76 - 87, 2016/02
High power accelerator driven pulsed spallation neutron sources are being developed in the world. Mercury is used as a target material to produce neutrons via the spallation reaction induced by injected protons. At the moment of the proton injection, the mercury vessel with a double wall structure is impulsively excited by the interaction between mercury and solid wall. The vibrational signals were measured in noncontact and remotely by using a Laser Doppler Vibrometer (LDV) system to evaluate the structure integrity. The extreme damages were assumed as the first step, i.e., the inner structure was partly broken by erosion. The dependency of vibrational behaviors on the damage was systematically investigated through numerical simulations and experiments. A LDV was installed to monitor the dependency of an electro-Magnetic Impact Testing Machine (MIMTM) vibration on the damage size. Through the numerical simulation, it was found that the target vessel vibration depends on the damage size. A technique referred to a Wavelet Differential Analysis (WDA) has been developed to enhance the effect of damages on the impulsive vibration behavior. However, the vibration signals obtained from MIMTM contain considerable noise. In order to reduce the noise effect on the impulsive vibration behavior, the statistical methods referred to an Analysis of Variance (ANOVA) and an Analysis of Covariance (ANCOVA) was applied. Numerical simulation results that obtained from controlling the damage size, were firstly added to random noise with various levels manually, and then were analyzed by the statistic methods. Then, the field data that measured from the real mercury target was analyzed. The results represent that the combination of WDA and ANOVA/ANCOVA could effectively indicate the damage dependency.
Naoe, Takashi; Kogawa, Hiroyuki; Wakui, Takashi; Haga, Katsuhiro; Teshigawara, Makoto; Kinoshita, Hidetaka; Takada, Hiroshi; Futakawa, Masatoshi
Journal of Nuclear Materials, 468, p.313 - 320, 2016/01
Mercury target vessel in the JSNS, which is made of 316L SS, is damaged owing to the pressure wave-induced cavitation resulting from the proton beam bombardment. The cavitation damage decreases the structural integrity of the target vessel and is currently a dominant factor to decide the service life in compared with the radiation damage. Injecting microbubbles into mercury is one of the prospective techniques to mitigate the pressure waves and cavitation damage. In the JSNS, a microbubble generator with a gas circulation system was installed and has been operated since October 2012. The effects of microbubble injection into mercury on pressure wave mitigation were studied using a laser Doppler vibrometer. The result showed that the vibrational velocity of the target vessel is clearly reduced according to the increase of void fraction. An average peak vibrational velocity under 340 kW operation with the void fraction of 0.1% was reduced to 1/4 of that without injecting microbubbles.
Takada, Hiroshi; Naoe, Takashi; Kai, Tetsuya; Kogawa, Hiroyuki; Haga, Katsuhiro
Proceedings of 12th International Topical Meeting on Nuclear Applications of Accelerators (AccApp '15), p.297 - 304, 2016/00
In J-PARC, we have continuously been making efforts to operate a mercury target of a pulsed spallation neutron source with rated power of 1-MW. One of technical progresses is to mitigate cavitation damages at the target vessel front induced by the 3-GeV proton beam injection at 25 Hz. We have improved the performance of a gas micro-bubbles injection into the mercury target, resulting that no significant cavitation damages was observed on the inner surface of target vessel after operation for 2050 MWh with the 300-kW proton beam. Another progress is to suppress the release of gaseous radioactive isotopes, especially tritium, during the target vessel replacement. We have introduced a procedure to evacuate the target system by an off-gas processing apparatus when it is opened during the replacement operation, achieving to suppress the tritium release through the stack. For example, the amount of released tritium was 12.5 GBq, only 5.4% of the estimated amount, after the 2050 MWh operation. After these progresses, the operating beam power for the pulsed spallation neutron source was ramped up to 500-kW in April, 2015.
Kogawa, Hiroyuki; Naoe, Takashi; Kyoto, Harumichi*; Haga, Katsuhiro; Kinoshita, Hidetaka; Futakawa, Masatoshi
Journal of Nuclear Science and Technology, 52(12), p.1461 - 1469, 2015/12
MW-class mercury target for the spallation neutron source is subjected to the pressure waves. Propagation of the pressure wave causes negative pressure which causes cavitation erosion and degrades the vessel. Microbubbles injection into mercury is an effective technique to suppress the pressure waves and cavitation erosion. The bubble-generator utilizing swirl flow of liquid (swirl-type bubble-generator) is suitable for a mercury target system. However, when the single generator was used, swirl flow remains at downstream. The remaining swirl flow causes the coalescence of bubbles which results in ineffective suppression of pressure waves. To solve this concern, a multi swirl-type bubble-generator, which consists of several single generators arraying in the plane perpendicular to mercury flow direction, was invented. The multi swirl-type bubble-generator generated the microbubbles with the sufficient size to suppress the pressure waves.