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Saito, Junichi; Tachi, Yoshiaki; ; Kano, Shigeki
PNC TN9410 98-082, 60 Pages, 1998/08
Ceramics possessing high temperature strength are promising matelials for the structural application in severe environment. The development of ceramics has been carried out in order to use them in FBR environment such as liquid sodium. In particular, corrosion behavior of ceramics has been investigated to improve the corrosion resistance in liquid sodium. However, the corrosion mechanism of ceramics was not comprehended in detail even now. Because corrosion products which were deposited on the surface of test pieces a during corrosion test and played an important role in corrosion behavior were not detected distinctly after the corrosion test. In this study, an ion implantation technique was applied to understand the corrosion mechanism of ceramics in the stead of the conventional corrosion test. Sodium ions were implanted in ceramics (100keV, 1.9
10
ions/cm
) and then heat treatment was performed at either 923K or 823K for 36ks in argon atmosphere. After that, products on the surface were analyzed using SEM and TEM observation and X-ray diffraction. Consequently, a kind of the corrosion product was not identified exactly, but the presence of corrosion products was confirmed on the surface. It caused by the amount of corrosion products was only a few. In future, it is necessary to carry systematically out the implantation and heat treatment under various conditions. Therefore, it seems that the beneficial information will be obtained to understand the corrosion mechanism of ceramics.
; Kano, Shigeki
PNC TN9410 98-049, 55 Pages, 1998/03
Low speed tribological properties of stainless steel, ceramics and hard metals were investigated in air at room temperature and in nitrogen atmosphere at high temperature for the consideration of sliding type support structure in intermediate heat exchanger of fast reactor. The following results are obtained. (1)In low speed friction measurements in air at room temperature, friction coefficients of ceramics and hard metals were smaller than that of stainless steel. Surface roughness of the specimens increased the friction force and silicon carbide showed the smallest friction coefficient among the specimens with mirror polished surface. (2)From the results of friction measurements at various sliding speeds in air at room temperature, friction coefficients of ceramics and hard metals were always stable and lower than that of stainless steel. Among ceramics, PSZ showed the smallest friction and silicon carbide showed the most stable friction at any sliding speeds. (3)Friction coefficients of silicon carbide and silicon nitride in nitrogen atmosphere at high temperature showed low values as measured at room temperature. On the contrary, friction coefficient of stainless steel measured in nitrogen atmosphere at high temperature were higher than that measured at room temperature, over 1. (4)In the reciprocal sliding tests in nitrogen atmosphere at high temperature, friction coefficient of stainless steel were over 1. On the contrary, the friction coefficients of ceramics were less than 1 instead of chipping during the slidings.
; Hirakawa, Yasushi; Kano, Shigeki; Yoshida, Eiichi
PNC TN9410 98-048, 56 Pages, 1998/03
Planar specimens of functionally gradient material (FGM) for thermal stress relaxation in fast reactor environment were formed and evaluated. FGMs of Al
O
-SUS316L system and YO-SUS316L system were deposited on SUS316L substrates by low pressure plasma spraying. The deposited coatings with 6 layers in which the ratio of ceramics/SUS316FR changes from 0 to 100% by 20% were successfully formed. Cross-sectional observation of the coatings showed no cracks and the hardness in the coating increased continuously from the substrate to the surface. From the results of X-ray diffraction, there were no changes in the structure of SUS316L and YO between the powder and the coating. On the contrary, in the case of AlO, 
- AlO phase was detected in the coating formed from 
_
_
$ powder. The specimens were exposed in liquid sodium at 823K or 923K for 3.6Ms(1000h). The coatings were damaged with many cracks in liquid sodium. It was revealed that the bonding strength between the sprayed particles were not sufficient. To improve the stability in liquid sodium, another specimens were formed with changing the chamber pressure during deposition. From the microstructural inspections of the specimens, the coating formed at higher chamber pressure showed less porosity.
; Kano, Shigeki; ; Tachi, Yoshiaki; Hirakawa, Yasushi; Yoshida, Eiichi
PNC TN9410 98-021, 68 Pages, 1998/02
Engineering ceramics have excellent properties such as high strength, high hardness and high heat resistance compared with metallic matelials. To apply the ceramic in fast reactor environment, it is necessary to evaluate the sodium compatibility and the influence of sodium on the mechanical properties of ceramics. In this study, the influence of high temperature sodium on the mechanical properties of sintered ceramics of conventional and high purity AlO, SiC, SiAlON, AlN and unidirectional solidified ceramics of AlO/YAG eutectic composite were investigated by means of flexure tests. Test specimens were exposed in liquid sodium at 823K and 923K for 3.6Ms. There were no changes in the flexural strength of the conventional and high purity AlO, AlN and AlO/YAG eutectic composite after the sodium exposure at 823K. On the contrary, the decrease in the flexural strength was observed in SiC and SiAlON. After the sodium exposure at 923K, there were also no changes in the flexural strength of AlN and AlO/YAG eutectic composite. In the conventional and high purity AlO and SiC, the flexural strength decreased and signs of grain boundary corrosion were detected by surface observation. The flexural strength of SiAlON after the sodium exposure at 923K increased instead of severe corrosion. In the specimens those showed no changes in the flexural strength, further exposure in sodium is needed to verify whether the mechanical properties degrade or not. For SiAlON, it is necessary to clarify the reason for the increased strength after the sodium exposure at 923K.
Hayashi, Kazunori; Saito, Junichi; Tachi, Yoshiaki; Kano, Shigeki; Hirakawa, Yasushi; Yoshida, Eiichi; Seguchi, Tadao*; Kasai, Noboru*
PNC TY9500 96-003, 140 Pages, 1996/08
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