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JAEA Reports

Proposal of simple model for investigating irradiation behavior of nuclear-grade graphite

Saijo, Tomoaki; Mizuta, Naoki; Hasegawa, Toshinari; Suganuma, Takuro; Shimazaki, Yosuke; Ishihara, Masahiro; Iigaki, Kazuhiko

JAEA-Technology 2024-002, 96 Pages, 2024/06

JAEA-Technology-2024-002.pdf:22.18MB

Nuclear-grade graphite is used for core components of High Temperature Engineering Test Reactor (HTTR) due to excellent heat resistant properties. The physical properties of this graphite change with temperature and neutron irradiation, as well as exhibit complex behavior such as irradiation deformation and creep deformation. Then, stress analysis code has been developed for the graphite. In previous study, the code has been used to evaluate the shutdown stress by residual strain that accumulates with neutron irradiation. However, the effects of change in physical properties such as Young's modulus and thermal expansion-coefficient on shutdown stress have not been fully understood. Therefore, an evaluation model based on a simplified beam model was developed to clarify the effects of changes in physical properties and complex deformations on stresses occurring during operation and reactor shutdown, and to contribute to the development of graphite structures with longer lifetimes. As an application example, the effects of changes on various physical properties on operational and shutdown stresses were clarified for graphite components in the temperature range from 600 to 800$$^{circ}$$C.

Journal Articles

Development of coupling technology for high temperature gas-cooled reactors and hydrogen production facility; HTTR heat application test project plan

Ishii, Katsunori; Morita, Keisuke; Noguchi, Hiroki; Aoki, Takeshi; Mizuta, Naoki; Hasegawa, Takeshi; Nagatsuka, Kentaro; Nomoto, Yasunobu; Shimizu, Atsushi; Iigaki, Kazuhiko; et al.

Dai-27-Kai Doryoku, Enerugi Gijutsu Shimpojiumu Koen Rombunshu (Internet), 4 Pages, 2023/09

JAEA Reports

Study of fabrication of SiC-matrixed fuel compact for HTGR

Kawano, Takahiro*; Mizuta, Naoki; Ueta, Shohei; Tachibana, Yukio; Yoshida, Katsumi*

JAEA-Technology 2023-014, 37 Pages, 2023/08

JAEA-Technology-2023-014.pdf:2.35MB

Fuel compact for High Temperature Gas-cooled Reactor (HTGR) is fabricated by calcinating a matrix consisting of graphite and binder with the coated fuel particle. The SiC-matrixed fuel compact uses a new matrix made of silicon carbide (SiC) replacing the conventional graphite. Applying the SiC-matrixed fuel compact for HTGRs is expected to improve their performance such as power densities. In this study, the sintering conditions for applying SiC as the matrix of fuel compacts for HTGR are selected, and the density and thermal conductivity of the prototype SiC are measured.

Journal Articles

Development plan for coupling technology between high temperature gas-cooled reactor HTTR and Hydrogen Production Facility, 2; Development plan for coupling equipment between HTTR and Hydrogen Production Facility

Mizuta, Naoki; Morita, Keisuke; Aoki, Takeshi; Okita, Shoichiro; Ishii, Katsunori; Kurahayashi, Kaoru; Yasuda, Takanori; Tanaka, Masato; Isaka, Kazuyoshi; Noguchi, Hiroki; et al.

Proceedings of 30th International Conference on Nuclear Engineering (ICONE30) (Internet), 6 Pages, 2023/05

Journal Articles

Development plan for coupling technology between high temperature gas-cooled reactor HTTR and hydrogen production facility, 1; Overview of the HTTR heat application test plan to establish high safety coupling technology

Nomoto, Yasunobu; Mizuta, Naoki; Morita, Keisuke; Aoki, Takeshi; Okita, Shoichiro; Ishii, Katsunori; Kurahayashi, Kaoru; Yasuda, Takanori; Tanaka, Masato; Isaka, Kazuyoshi; et al.

Proceedings of 30th International Conference on Nuclear Engineering (ICONE30) (Internet), 7 Pages, 2023/05

Journal Articles

Research on improvement of HTGR core power-density, 4; Feasibility study for a reactor core

Okita, Shoichiro; Mizuta, Naoki; Takamatsu, Kuniyoshi; Goto, Minoru; Yoshida, Katsumi*; Nishimura, Yosuke*; Okamoto, Koji*

Proceedings of 30th International Conference on Nuclear Engineering (ICONE30) (Internet), 10 Pages, 2023/05

JAEA Reports

Document collection of the Special Committee on HTTR Heat Application Test

Aoki, Takeshi; Shimizu, Atsushi; Iigaki, Kazuhiko; Okita, Shoichiro; Hasegawa, Takeshi; Mizuta, Naoki; Sato, Hiroyuki; Sakaba, Nariaki

JAEA-Review 2022-016, 193 Pages, 2022/08

JAEA-Review-2022-016.pdf:42.06MB

Aiming to realize a massive, cost-effective and carbon-free hydrogen production technology utilizing a high temperature gas cooled reactor (HTGR), Japan Atomic Energy Agency (JAEA) is planning a HTTR heat application test producing hydrogen with High Temperature Engineering Test Reactor (HTTR) achieved 950$$^{circ}$$C of the highest reactor outlet coolant temperature in the world. In the HTTR heat application test, it is required to establish its safety design realizing highly safe connection of a HTGR and a hydrogen production plant by the Nuclear Regulation Authority to obtain the permission of changes to reactor installation. However, installation of a system connecting the hydrogen production plant and a nuclear reactor, and its safety design has not been conducted so far in conventional nuclear power plant including HTTR in the world. A special committee on the HTTR heat application test, established under the HTGR Research and Development Center, considered a safety design philosophy for the HTTR heat application test based on an authorized safety design of HTTR in terms of conformity to the New Regulatory Requirements taking into account new considerable events as a result of the plant modification and connection of the hydrogen production plant. This report provides materials of the special committee such as technical reports, comments provided from committee members, response from JAEA for the comments and minutes of the committee.

JAEA Reports

Safety design philosophy of HTTR Heat Application Test Facility

Aoki, Takeshi; Shimizu, Atsushi; Iigaki, Kazuhiko; Okita, Shoichiro; Hasegawa, Takeshi; Mizuta, Naoki; Sato, Hiroyuki; Sakaba, Nariaki

JAEA-Technology 2022-011, 60 Pages, 2022/07

JAEA-Technology-2022-011.pdf:2.08MB

Japan Atomic Energy Agency is planning a High Temperature Engineering Test Reactor (HTTR) heat application test producing hydrogen with the HTTR which achieved the highest reactor outlet coolant temperature of 950$$^{circ}$$C in the world to realize a massive, cost-effective and carbon-free hydrogen production technology utilizing a high temperature gas cooled reactor (HTGR). In the HTTR heat application test, it is required to establish its safety design for coupling a hydrogen production plant to HTGR through the licensing by the Nuclear Regulation Authority (NRA). A draft of a safety design philosophy for the HTTR heat application test facility was considered taking into account postulated events due to the plant modification and coupling of the hydrogen production plant based on the HTTR safety design which was authorized through the safety review of the NRA against New Regulatory Requirements. The safety design philosophy was examined to apply proven conventional chemical plant standards to the hydrogen production plant for ensuring public safety against disasters caused by high pressure gases. This report presents a result of a consideration on safety design philosophies regarding the reasonability and condition to apply the High Pressure Gas Safety Act for the hydrogen production plant, safety classifications, seismic design classification, identification of important safety system.

Journal Articles

High temperature gas-cooled reactors

Takeda, Tetsuaki*; Inagaki, Yoshiyuki; Aihara, Jun; Aoki, Takeshi; Fujiwara, Yusuke; Fukaya, Yuji; Goto, Minoru; Ho, H. Q.; Iigaki, Kazuhiko; Imai, Yoshiyuki; et al.

High Temperature Gas-Cooled Reactors; JSME Series in Thermal and Nuclear Power Generation, Vol.5, 464 Pages, 2021/02

As a general overview of the research and development of a High Temperature Gas-cooled Reactor (HTGR) in JAEA, this book describes the achievements by the High Temperature Engineering Test Reactor (HTTR) on the designs, key component technologies such as fuel, reactor internals, high temperature components, etc., and operational experience such as rise-to-power tests, high temperature operation at 950$$^{circ}$$C, safety demonstration tests, etc. In addition, based on the knowledge of the HTTR, the development of designs and component technologies such as high performance fuel, helium gas turbine and hydrogen production by IS process for commercial HTGRs are described. These results are very useful for the future development of HTGRs. This book is published as one of a series of technical books on fossil fuel and nuclear energy systems by the Power Energy Systems Division of the Japan Society of Mechanical Engineers.

Journal Articles

Influences of the ZrC coating process and heat treatment on ZrC-coated kernels used as fuel in Pu-burner high temperature gas-cooled reactor in Japan

Aihara, Jun; Ueta, Shohei; Honda, Masaki*; Mizuta, Naoki; Goto, Minoru; Tachibana, Yukio; Okamoto, Koji*

Journal of Nuclear Science and Technology, 58(1), p.107 - 116, 2021/01

 Times Cited Count:0 Percentile:0.01(Nuclear Science & Technology)

The concept of a Pu-burner high temperature gas-cooled reactor (HTGR) has been proposed for purpose of more safely reducing amount of recovered Pu. This concept employs coated fuel particles (CFPs) with ZrC coated PuO$$_{2}$$-YSZ kernel and with tristructural (TRISO) coating for very high Pu burn-up and high nuclear proliferation resistance. In this report, we investigate the microstructure of the region that includes the surface of an as-fabricated CeO$$_{2}$$-YSZ kernel simulating PuO$$_{2}$$-YSZ kernel. We found both Zr-rich grains and Ce-rich grains to be densely distributed in that region including surface of CeO$$_{2}$$-YSZ kernel. On the other hand, it has been reported that there was a porous region near surface of the CeO$$_{2}$$-YSZ kernel of Batch I. This finding confirms that Ce-rich grains near surface of CeO$$_{2}$$-YSZ kernels coated with ZrC layers have been corroded during the deposition of the ZrC layer, whereas the Zr-rich grains were hardly affected.

Journal Articles

Research and development on high burnup HTGR fuels in JAEA

Ueta, Shohei; Mizuta, Naoki; Sasaki, Koei; Sakaba, Nariaki; Ohashi, Hirofumi; Yan, X.

Mechanical Engineering Journal (Internet), 7(3), p.19-00571_1 - 19-00571_12, 2020/06

JAEA has been progressing to design HTGR fuels for not only small-type practical HTGRs but also VHTR proposed in GIF which can be utilized for various purposes with high-temperature heat at 750 to 950 $$^{circ}$$C. To increase economy of these HTGRs, JAEA has been upgrading the design method for the HTGR fuel, which can maintain their integrities at the burnup of three to four times higher than that of the conventional HTTR fuel. Design principles and specifications of various concepts of the high burnup HTGR fuels designed by JAEA are reported. As the latest results on post-irradiation examinations of the high burnup HTGR fuel progressing in a framework of international collaboration with Kazakhstan, irradiation shrinkage rate of the fuel compact as a function of fast neutron fluence was obtained at around 100 GWd/t. Furthermore, the future R&Ds needed for the high burnup HTGR fuel are described based on these experimental results.

Journal Articles

Conceptual design study of a high performance commercial HTGR for early introduction

Fukaya, Yuji; Mizuta, Naoki; Goto, Minoru; Ohashi, Hirofumi; Yan, X.

Nuclear Engineering and Design, 361, p.110577_1 - 110577_6, 2020/05

AA2018-0707.pdf:0.68MB

 Times Cited Count:4 Percentile:43.68(Nuclear Science & Technology)

Conceptual design study of a commercial High Temperature Gas-cooled Reactor (HTGR) for early introduction has been performed based on the cumulated experience in design, construction, and operation of the High Temperature engineering Test Reactor (HTTR) and design of the commercial Gas Turbine High Temperature Reactor 300 (GTHTR300). The power output is 165 MWt and the inlet and outlet coolant temperatures are 325$$^{circ}$$C and 750$$^{circ}$$C, respectively, to provide steam for industrial utilization. However, given a requirement for the reactor pressure vessel to be smaller even that of the 30 MWt HTTR, several challenging technical problems have to be dealt with to arrive in a high performance core design that provides extended fuel burnup, prolonged refueling period, improved fuel refueling scheme, improved fuel element and so on from the HTTR.

Journal Articles

Study on plutonium burner high temperature gas-cooled reactor in Japan; Introduction scenario, reactor safety and fabrication tests of the 3S-TRISO fuel

Ueta, Shohei; Mizuta, Naoki; Fukaya, Yuji; Goto, Minoru; Tachibana, Yukio; Honda, Masaki*; Saiki, Yohei*; Takahashi, Masashi*; Ohira, Koichi*; Nakano, Masaaki*; et al.

Nuclear Engineering and Design, 357, p.110419_1 - 110419_10, 2020/02

 Times Cited Count:1 Percentile:11.54(Nuclear Science & Technology)

The concept of a plutonium (Pu) burner HTGR is proposed to incarnate highly-effective Pu utilization by its inherent safety features. The security and safety fuel (3S-TRISO fuel) employs the coated fuel particle with a fuel kernel made of plutonium dioxide (PuO$$_{2}$$) and yttria stabilized zirconia (YSZ) as an inert matrix. This paper presents feasibility study of Pu burner HTGR and R&D on the 3S-TRISO fuel.

Journal Articles

Microstructures of ZrC coated kernels for fuel of Pu-burner high temperature gas-cooled reactor in Japan

Aihara, Jun; Ueta, Shohei; Honda, Masaki*; Mizuta, Naoki; Goto, Minoru; Tachibana, Yukio; Okamoto, Koji*

Journal of Nuclear Materials, 522, p.32 - 40, 2019/08

 Times Cited Count:3 Percentile:30.79(Materials Science, Multidisciplinary)

In order to realize Pu-burner high temperature gas-cooled reactor (HTGR), coated fuel particles (CFPs) with PuO$$_{2}$$-yittria stabilized zirconia (YSZ) fuel kernel coated with ZrC is employed for high nuclear proliferation resistance and very high burn-up. Japan Atomic Energy Agency (JAEA) have carried out ZrC coatings of particles which simulated PuO$$_{2}$$-YSZ kernels (CeO$$_{2}$$-YSZ particles or commercially available YSZ particles). Ce was used as simulating element of Pu. In this manuscript, microstructures of ZrC coated CeO$$_{2}$$-YSZ or YSZ particles were reported.

Journal Articles

Study of SiC-matrix fuel element for HTGR

Mizuta, Naoki; Aoki, Takeshi; Ueta, Shohei; Ohashi, Hirofumi; Yan, X.

Proceedings of 27th International Conference on Nuclear Engineering (ICONE-27) (Internet), 5 Pages, 2019/05

Enhancement of safety and cooling performance of fuel elements are desired for a commercial High Temperature Gas-cooled Reactor (HTGR). Applying sleeveless fuel elements and dual side directly cooling structures with oxidation resistant SiC-matrix fuel compact has a possibility of improving safety and cooling performance at the pin-in-block type HTGR. The irradiated effective thermal conductivity of a fuel compact is an important physical property for core thermal design of the pin-in-block type HTGR. In order to discuss the irradiated effective thermal conductivity of the SiC-matrix fuel compact which could improve the cooling performance of the reactor, the maximum fuel temperature during normal operation of the pin-in-block type HTGR with dual side directly cooling structures are analytically evaluated. From these results, the desired irradiated thermal conductivity of SiC matrix are discussed. In addition, the suitable fabrication method of SiC-matrix fuel compact is examined from viewpoints of the sintering temperature, the purity and the mass productivity.

Journal Articles

Research and development on high burnup HTGR fuels in JAEA

Ueta, Shohei; Mizuta, Naoki; Sasaki, Koei; Sakaba, Nariaki; Ohashi, Hirofumi; Yan, X.

Proceedings of 27th International Conference on Nuclear Engineering (ICONE-27) (Internet), 8 Pages, 2019/05

JAEA has been progressing to design HTGR fuels for not only small-type practical HTGRs but also VHTR proposed in GIF which can be utilized for various purposes with high-temperature heat at 750 to 950 $$^{circ}$$C. To increase economy of these HTGRs, JAEA has been upgrading the design method for the HTGR fuel, which can maintain their integrities at the burnup of three to four times higher than that of the conventional HTTR fuel. Design principles and specifications of various concepts of the high burnup HTGR fuels designed by JAEA are reported. As the latest results on post-irradiation examinations of the high burnup HTGR fuel progressing in a framework of international collaboration with Kazakhstan, irradiation shrinkage rate of the fuel compact as a function of fast neutron fluence was obtained at around 100 GWd/thm. Furthermore, the future R&Ds needed for the high burnup HTGR fuel are described based on these experimental results.

Journal Articles

Conceptual study of an experimental HTGR upgraded from HTTR

Goto, Minoru; Fukaya, Yuji; Mizuta, Naoki; Inaba, Yoshitomo; Ohashi, Hirofumi; Yan, X.

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 6 Pages, 2018/10

The HTTR (High Temperature engineering Test Reactor) constructed at JAEA-Oarai R&D center is a block-type experimental HTGR (High Temperature Gas-cooled Reactor) with 30 MW thermal power. It attained the first criticality at 1998 and has yielded very useful data for future HTGR design. Although the HTTR was designed very conservatively because the HTTR is the first HTGR for Japan, future HTGRs can be designed with a reasonable conservativeness based on the HTTR data. Additionally, it is possible to enhance the performance of the reactor core by improving the design and introducing new technologies. This paper describes a concept of an experimental HTGR that is upgraded from the HTTR by the reasonable conservativeness, the design improvement and the new technology introduction.

Journal Articles

Post irradiation experiment about SiC-coated oxidation-resistant graphite for high temperature gas-cooled reactor

Shibata, Taiju; Mizuta, Naoki; Sumita, Junya; Sakaba, Nariaki; Osaki, Takashi*; Kato, Hideki*; Izawa, Shoichi*; Muto, Takenori*; Gizatulin, S.*; Shaimerdenov, A.*; et al.

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 7 Pages, 2018/10

Graphite materials are used for the in-core components of High Temperature Gas-cooled Reactor (HTGR). Oxidation damage on the graphite components in air ingress accident is a crucial issue for the safety point of view. SiC coating on graphite surface is a possible technique to enhance oxidation resistance. However, it is important to confirm the integrity of this material against high temperature and neutron irradiation for the application of the in-core components. JAEA and Japanese graphite companies carried out the R&D to develop the oxidation-resistant graphite. JAEA and INP investigated the irradiation effects on the oxidation-resistant graphite by using a framework of ISTC partner project. This paper describes the results of post irradiation experiment about the neutron irradiated SiC-coated oxidation-resistant graphite. A brand of oxidation-resistant graphite shows excellent performance against oxidation test after the irradiation.

Journal Articles

Conceptual plant system design study of an experimental HTGR upgraded from HTTR

Ohashi, Hirofumi; Goto, Minoru; Ueta, Shohei; Sato, Hiroyuki; Fukaya, Yuji; Kasahara, Seiji; Sasaki, Koei; Mizuta, Naoki; Yan, X.; Aoki, Takeshi*

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 6 Pages, 2018/10

Conceptual design study of an experimental HTGR is performed to upgrade the plant system from Japanese High Temperature engineering Test Reactor (HTTR) to a commercial HTGR. Safety systems of HTTR are upgraded to demonstrate the commercial HTGR concept, such as a passive reactor cavity cooling system, a confinement, etc. An intermediate heat exchanger (IHX) is replaced by a steam generator (SG) for a process heat supply to demonstrate the technology for a commercial use. This paper describes the conceptual design study results of the plant system of the experimental HTGR.

Journal Articles

Conceptual design study of a high performance commercial HTGR

Fukaya, Yuji; Mizuta, Naoki; Goto, Minoru; Ohashi, Hirofumi; Yan, X.

Proceedings of 9th International Topical Meeting on High Temperature Reactor Technology (HTR 2018) (USB Flash Drive), 7 Pages, 2018/10

Conceptual design study of a high performance commercial HTGR has been performed at target output of 165MWt. Requirements for the HTGR are small-sized vessel for transportation, durability of vessel to irradiation damage, fuel reloading scheme to shorten the duration of reloading, low pressure drop fuel element, a small number of fuel enrichments, and so on. To satisfy the requirement, we investigated the core configuration, shielding and reflector configuration, fuel reloading scheme. As a result, we completed the design with the vessel diameter of 4.5m, which can be transported by any means, such as, by load, rail, ship, and air plane, and high load factor over 90%.

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