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Ono, Ayato; Takayanagi, Tomohiro; Sugita, Moe; Ueno, Tomoaki*; Horino, Koki*; Yamamoto, Kazami; Kinsho, Michikazu
JAEA-Technology 2022-036, 31 Pages, 2023/03
JAEA-Technology-2022-036.pdf:8.77MB
In the Japan Atomic Energy Agency (JAEA), many electrical facilities such as power receiving equipment and power supply units are installed in experimental facilities such as the Nuclear Science Research Institute (NSRI) and the Japan Proton Accelerator Research Complex (J-PARC). However, some facilities have been in operation for more than half a century since they were manufactured, some have already been closed or deactivated, and others are still in operation while replacing parts and taking other aging measures. In these facilities, materials that were used because of their excellent properties at the time of manufacture are now designated as hazardous substances and require special management when disposed of. One of them is polychlorinated biphenyl (PCB). PCB were used in a very wide range of fields because of their stability against heat, high electrical insulation, and chemical resistance. However, it was found that PCB have persistent properties and may cause damage to human health and the living environment, and the government has enacted the "Act on Special Measures for Promotion of Proper Treatment of PCB Wastes (PCB Special Measures Law)" to promote reliable and proper disposal. JAEA has almost completed the excavation survey of high-concentration PCB waste and is in the process of excavating low-concentration PCB waste. However, there are still new relevant items to be discovered. This report summarizes and reports the knowledge necessary for identifying PCB waste and points to be noted when handling capacitors, etc., based on examples of actual disassembly and investigation work conducted on power supply units and other electrical equipment, such as capacitors attached to power supply units, etc.
Ono, Ayato; Takayanagi, Tomohiro; Sugita, Moe; Ueno, Tomoaki*; Horino, Koki*; Yamamoto, Kazami; Kinsho, Michikazu
JAEA-Technology 2021-044, 53 Pages, 2022/03
JAEA-Technology-2021-044.pdf:43.7MB
The 3-GeV rapid cycling synchrotron of Japan Proton Accelerator Research Complex (J-PARC) uses a large number of electromagnet power supplies in order to manipulate a high-intensity beam of 1 MW. These devices have been specially developed to meet the requirement to achieve acceleration of the 1-MW proton beams. Because J-PARC has been in operation for 10 years, we have to replace many parts and equipments due to failures caused by age-related deterioration. J-PARC accelerator system supplies the beams for many users, and we have to recover it as soon as possible when a trouble occurs. Therefore, if the trouble can be prevented before it happens, reduction of the user beam time can be minimized. Furthermore, it enables us to reduce additional work for operators. Maintenance is important to keep the equipments in a normal state, and makes it possible to extend the life of the equipments by detecting and maintaining the faulty parts and the aged deterioration parts at an early stage. Since all the devices requires the maintenance, there are a wide variety of maintenance methods. Some works are carried out by the J-PARC members, and some are performed by outsourcing. Ensuring safety and protecting workers are the most important issues in maintenance work. Therefore, J-PARC has rules for safety work. All workers in J-PARC have to learn and follow the rules. In addition, various ideas are being considered to enable safe and efficient work by devising ingenuity in each work. We also elaborate various ideas and processes for safe and efficient work according to the individual work conditions. In this report, we summarize the guideline and cautionary points during maintenance based on the actual case of maintenance and inspection work of the horizontal shift bump electromagnet power supply.
Ono, Ayato; Takayanagi, Tomohiro; Ueno, Tomoaki*; Horino, Koki*; Yamamoto, Kazami; Kinsho, Michikazu
JAEA-Technology 2021-005, 40 Pages, 2021/05
JAEA-Technology-2021-005.pdf:4.27MB
The 3-GeV rapid cycling synchrotron of Japan Proton Accelerator Research Complex (J-PARC) uses a large number of electromagnet power supplies in order to manipulate a high-intensity beam of 1 MW. These devices have been specially developed to meet the requirement to achieve acceleration of the 1-MW proton beams. State-of-the-art technologies are used to these devices. To achieve stable operation with few failures, and to prevent major troubles in the event of a failure, it is necessary to maintain the performance of the devices under the appropriate and accurate management strategy with an enough understanding of its characteristics. However, since the specification and function of each device is different respectively, and it is also produced by different manufacturer, we have to maintain adequately according to the structure, configuration and features of the apparatus. There are typically three major stages in the maintenance works. First, "Daily inspection" is constantly performed to monitor the status of the equipment during operation and check for any errors or abnormalities. Second, "Routine maintenance" is carried out weekly, monthly, or yearly to fix the errors, or to replace the parts that are deteriorated. Third, "Troubleshooting" is conducted to recover from sudden failures. In this report, we will introduce the specific contents of "Routine maintenance", "Daily inspection", and "trouble case" based on the experiences of the electromagnet power supply group. In particular, we will report the work management methods, including ideas for facilitating recovery work. We will also summarize the important points of a matter that does not depend on the configuration, structure, and characteristics of the equipment.
Ono, Ayato; Takayanagi, Tomohiro; Ueno, Tomoaki*; Horino, Koki*; Yamamoto, Kazami; Kinsho, Michikazu
JAEA-Technology 2020-023, 40 Pages, 2021/02
JAEA-Technology-2020-023.pdf:2.98MB
The 3 GeV rapid cycling synchrotron of Japan Proton Accelerator Research Complex (J-PARC) uses a large number of electromagnet power supplies in order to generate a high-intensity beam of 1 MW. These devices have been specially developed to meet the required specifications of the proton beams. Ten years have passed since the 3 GeV synchrotron had started operation, and we need to replace and update of the components due to failures caused by the aging deterioration. Since the J-PARC is used by many users, it is quite important to recover as soon as possible when a trouble occurs. However, we often spend lots of time to investigate the status and cause of the problem, then it results in the delay of recovery work. One of the major reasons is due to the differences in the manufacturers of sensors and monitors. Therefore, we have to create a manual for each power supply and prepare some exclusive tools. However, troubles rarely occur in the same state and situation, so we have to rely on the experience and knowledge. Even for power supplies with different purposes and specifications, some components, such as sensors, can be shared in many cases. In addition, if the concept of the interlock system, for monitoring the status of the power supply and detecting malfunctions, is shared between the different power supplies, the method and response for failure investigation can be standardized. By using a device with good maintainability, the accelerator operation will be more stable and reliable. In this report, we introduce the necessity of sharing the design concept and common parts. We also explain the basic design model for safety and reliability, using an example of manufacturing an electromagnet power supply for the 3 GeV synchrotron.
; Terano, Toshihiro; ; ; Okubo, Toshiyuki
JNC TN9410 2000-004, 30 Pages, 2000/03
JNC-TN9410-2000-004.pdf:0.86MB
The Operation and Maintenance Support Systems for JOYO are being developed, with the aim of ensuring the stable and safe operation of JOYO and improving operational reliability of future FBR plants. Plant Operation Management Expert Tool named JOYPET had been developed as one of the Operation and Maintenance Support Systems, which helps plant operation management. The following functions were developed and applied. (1)Papers management (Plant status management) function for maintenance activities (2)Isolation management support function for plant operation (3)Automatically drawing function of plant operation schedule (4)Isolation judgment function for plant operation By use this system, the plant management of JOYO was able to improved reliability and reduced manpower.
Toyama, Shigeyuki*; Wakamatsu, Hisanori; Okazaki, Hikoya
JNC TJ7440 2000-019, 17 Pages, 2000/03
JNC-TJ7440-2000-019.pdf:1.95MB
no abstracts in English
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PNC TN9420 97-006, 70 Pages, 1997/09
Many new types of fast reactors have been studied in PNC. A deep sea fast reactor has the highest realization probability of the reactors studied because its development is desired by many specialists of oceanography, meteorology, deep sea bottom oil field, seismology and so on and because the development does not cost big budget and few technical problems remain to be solved. This report explains the outline and the usage of the reactor of 40 kWe and 200 to 400 kWe. The reactor can be used as a power source at an unmanned base for long term climate prediction and the earth science and an oil production base in a deep sea region. On the other hand, it is used for heat and electric power supply to a lavoratory in the polar region. In future, it will be used in the space. At the present time, a large FBR development plan does not proceed successfully and a realization goal time of FBR has gone later and later. We think that it is the most important to develop the reactor as fast as possible and to plant a fast reactor technique in our present society.